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Beta Squared Lithography, Inc. - OS2000 Control System

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FEATURES

  • LCD/Touch Screen User Interface
  • Windows™-based Industrial Computer
  • New AFA System with full-field CCD camera
  • AFA Auto-Contrast Control, wafer-to-wafer
  • Automatic Processing Loading
  • Pre-Process Checking
  • Smart Focus™
  • 1st Level IA Limit
  • Auto IA Set
  • IA -> Prealigner Feedback Loop (thru-put)
  • Sensor Timeout Dialogs
  • Active 'Watch-Dog' Limit Checking
  • Preventative Maintenance Wizards
  • Data Logging (Error, History, Uniformity, Overlay, Focus, Session, and Wafer Logs)
  • SEMI-GEM E30/E37/E587 Host Link
  • Flexible software allows; quick modifications for custom applications, easy version upgrade (non prom-based)

BENEFITS

Increased throughput

  • Increased capacity; all levels NOW Automatic
  • Decreased setup time
    - Mask and Wafer stages go to last setup position
    - Parameter setting via download is faster than manual
    entry
    - Scan Arms are positioned automatically

Decreased Rework

  • Decreased mis-processing
    - Process checking prior to processing
    - Focus System eliminates hitting the wafer with nozzles with Smart Focus™
    - Carriage Balance check to prevent banding
  • Decreased mis-alignment
    - Tighter alignments on the tougher levels and fewer mis-alignments due to full field CCD

Decreased Downtime

  • Increased MTBF
    - COTS components and fewer components
    - Prealigner software prevents flexure breakage (similar to M700)
    - Prealigner/IA feedback prevents wafer stage flexure breakage
    - Actuator/Sensor failure reports help prevent catastrophic failures
    - Joystick check at Process start to prevent lockup at Viewing
    - Carriage Balance check to prevent overloading A201 PCB
  • Decreased Scheduled Downtime
    - Mask Load position and uniformity hold flag software adjustable
    - Focus Matrix & Adjustment (no calculations and/or mistakes)
    - Overlay & Adjustment (no calculations and/or mistakes)
    - Uniformity/Exposure Meter & Adjustment (no calculations and/or mistakes)
  • Increased MTBA
    -Retries avoid assists from Operators
  • Decreased MTTR
    -No more sequencer listing required when machine stops and doesn't say what's wrong
    -Easier, faster repair & diagnostic procedures, (I/O screen with everything available, point and click)
  • Decreased Costs
    - Lowered Repair Costs through use of COTS components
    - Lowered training costs due to User-Friendly

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