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Mechanical Design

• Design of complex electro-mechanical systems
• Strong emphasis on robustness and manufacturability
• Extensive experience designing injection-molded plastic, sheet metal and machined parts
• Experienced with extrusions, thermoforming, EDM, castings, pneumatics, fluid handling, servo-hydraulics, and rapid prototyping
• Motor application development (stepper, servo, AC, DC, linear, fractional - 400 horsepower)

Analysis

• Finite Element Analysis for structural mechanics and thermal systems
• Analysis, design and verification of digital and continuous domain controls applied to complex linear and non-linear systems
• Static and dynamic analytical modeling
• DFX (Design for Manufacturability, Assembly, Serviceability)
• Variable and tolerance analysis

Prototype & Testing

• Functional testing and process development
• In-house model shop and CNC machining

Tools & Processes

• Use of multiple mechanical engineering and CAD packages (SolidWorks, Solid Designer, Pro/ENGINEER.etc.)
• Matlab, Mathematica, Cosmos, Visual Nastran
• PDM based drawing revision control and integration with Agile PLM system
• Agency certifications (TUV, UL, CA, CE, FCC.etc.)