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FLSmidth - Ful–Vane® Air Compressors

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Sliding Vane Technology for Efficiency and Durability

U.S.-built Ful-Vane air compressors are backed by over 80 years of industry know-how. With over 26,000 units in service, FLSmidth is the largest manufacturer of rotary vane compressors in the world. FLSmidth parts warehouses and service centers are strategically located and staffed with well-trained personnel.

These advantages, added to the superior design engineering of our entire product line, make Ful-Vane compressors ideal choices in today's cost-conscious economy.

Choose the capacity and pressure rating that fits — capacities to 3000 cfm and pressures between 15 and 45 psig. Typical applications include pneumatic conveying, sewage aeration, slurry agitation and in-plant process air. Whatever your application, a Ful-Vane compressor can supply the air you need, where you need it.

Two-Stage Air Compressors

FLSmidth manufactures two-stage air compressors with capacities to 2000 cfm and pressures to 125 psig. These units' sliding-vane technology and simplicity of design position them perfectly in situations where pumping conditions are difficult — in cement mills, foundries, plywood plants, paper mills, etc., and in dense-phase conveying applications.

Advanced engineering helps assure extended compressor life

Improved Bearing Design

Ful-Vane Compressors are equipped with a fixed bearing at the coupling end of the shaft, and a floating bearing at the closed end. The fixed bearing allows the compressor shaft to carry greater horsepower side-loading when a V-belt drive arrangement is used. Also, this bearing combination allows for thermal expansion of the rotor, yet maintains clearances during operation for high efficiency.

New Blade Material

Our new B-3000 blade material is lighter, stronger, longer-wearing and non-hygroscopic. As a result, these vanes last longer and save you money on parts and downtime.

Heavy-Duty Mechanical Shaft Seal

Packing is the standard seal arrangement on Ful-Vane air compressors. However, mechanical seal options are also available. Mechanical seals provide a better seal, last longer in service, reducing downtime and saving you valuable maintenance dollars

Ful-Vane Compressors offer you these additional advantages:

  • 48 compressor sizes to choose from
  • 8- and 10-blade rotor configuration options
  • Field repairability: oversized blades available for reslotted rotors
  • Vibration-free construction

Materials of Construction

Casing – Cast Iron ASTM A278-75

Cylinder Heads – Cast Iron

Rotor – Forged Steel AISI C1045

Rotor Vanes – New Composite Blade Material

Ful-Pak Compressor Packages

New integral drive compressor package features lower life-cycle costs & higher efficiency

New-millennium technology and a time-proven Ful-Vane® compressor make Ful-Pak the ideal solution for the demanding conditions of pneumatic conveying applications. Compact and totally self-contained in a low-noise enclosure, Ful-Pak is the complete air power source for reliable, efficient operations in dusty, demanding environments.

Though designed for minimal space requirements, Ful-Pak is a total pneumatic air compressor sys tem. Full-feature design allows for ease of installation and operation while combining the following features as standard components for simplicity and safety in operations:

  • High efficiency, water-cooled, continuous-duty Ful-Vane compressor
  • Superior performance, long-life carbon-fiber B-3000 vanes
  • Energy efficient cog-belt drive
  • Integral lube system and reservoir
  • High efficiency top-mounted electric motor - optional voltages available
  • Completely enclosed for low noise emissions, personnel and component safety
  • Ease of maintenance - all serviceable items easily accessible
  • PLC control panel for full monitoring of all safety and operating functions:

- combination digital/analog performance readouts

- automatic safety shutdowns

- performance history

- maintenance reminders

Sahara OF Series Compressors

The Sahara dry screw compressor package is the latest in the long history of high quality user friendly compressors to emerge from FLSmidth. The Sahara package comes as a complete self contained package, with all of the following features:

  • Oil Free – no oil in the compression chamber
  • Up to 3.5 bar pressure
  • World-class warranty
  • Sub-base isolation
  • Mounted NEMA 4 PLC
  • Integrally mounted air cooled oil lube system
  • Inlet and discharge silencers

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