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Cement Industry Challenges

Today's cement manufacturers are faced with a spectrum of challenges as they strive to meet the growing global demand. How will cement producers increase capacity while avoiding expensive capital investments? How will producers boost production while reducing off-spec product? How will producers gain more key insights into plant performance in order to improve overall plant profitability, while at the same time driving down energy costs? How will producers continue to maintain environmental compliance and leverage alternative fuels—while increasing product quality and operational reliability?

Pavilion Cement Solution

Pavilion's Cement Solution addresses the most difficult challenges facing cement manufacturers including increased customer demands, high energy costs, strict environmental limits, increased complexity of process design and dynamics including use of multiple fuel systems and the increasing productivity demands of internal staff. Based on Pavilion's innovative and proven Model Predictive Control (MPC) technology, the cement solution delivers optimization across key areas of the production process through applications for:

• Raw Material Preparation;
• Pyroprocessing and
• Cement Grinding.

In addition, Pavilion provides Real-time Environmental Management (REM) and Production Performance Management (PPM) applications, built on Pavilion's Model Predictive Intelligence (MPI) technology. With Pavilion's cement solutions, customers achieve faster time-to-value and greater long-term value than alternative solutions.

Pavilion cement applications leverage the company's strong domain expertise and the powerful Pavilion8™ software platform. Pavilion8 is a modular software platform and the foundation for Pavilion's industry-specific solutions. Leveraging a powerful modeling engine at its core, Pavilion8 includes modules to control, analyze, monitor, visualize, warehouse and integrate that are combined into high-value applications. The platform's scalability, flexibility and ease of integration with existing business and plant infrastructure provide a lower total cost of ownership than alternative technologies. Learn more about Pavilion8

Cement Solution Benefits

Our solutions are tailored to deliver results that achieve your business operating objectives, which may vary by site, product, feedstock prices or market demand.

These benefits vary based on a customer's business objectives. However, our solutions consistently achieve performance in the following ranges:

• Increases production 2 – 12%
• Reduces energy costs by 5%
• Reduces product variability by up to 30%
• Provides Real-time plant performance metrics
• Improves emissions rates and ensures environmental compliance

Click here to visit our Cement Value Calculator to see for yourself how Pavilion's Cement Solution can bring immediate boost to your bottom line.

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