Product Announcement from Powerstar Inc.
This specification defines the electrical and mechanical characteristics and requirements for a continuous-duty single-phase, solid-state, uninterruptible power system. The uninterruptible power system, with shipboqard power, hereafter referred to as the ps2201 UPS, will provide high-quality AC power for sensitive electronic equipment loads. This UPS is used for the Moriah Wind ,Navair, and Admacs ,block 2 and ddg51 programs. Also the ok520 winch
1.2 STANDARDS
- 120VAC
- UL Standard 1778, UL 1499 mil 901 mil 167 mil 1399
- FCC Part 15, Class A
- CSA
- BSMI
mil 901,mil167,mil810f certified by spawar
shipboard power
1.3. SYSTEM DESCRIPTION
The UPS is designed to operate as a uninterruptible power supply in the following mode at 1980 watts output.:
A. Normal - In normal operation incoming AC power is fed to the input, conditioned and applied to the connected equipment. In this mode, power is also derived from utility power for the battery charger. In the event of a utility outage or severe abnormality (sag or swell), the UPS will support the connected load from battery power, until the battery is discharged or the utility returns; whichever occurs first.
B. Battery - Upon failure of utility / mains AC power, the critical AC load is supplied by the battery.
C. Recharge - Upon restoration of utility / mains AC power, after a utility / mains AC power outage, the input converter automatically restarts and resumes supplying power to the connected load and the battery charger to recharge the battery.
D. Automatic Restart - Upon restoration of utility / mains AC power the UPS automatically restarts and assumes supplying power to the critical load and the battery charger
.3.2 Design Requirements
A. Voltage: Input/output voltage specifications of the UPS are:
- Input:
· 120V Units: 74-154 VAC, 60/50 Hz, single-phase, 2-wire-plus-ground, dualpole ungrounded
- Output:
· 106-127 VAC Units: 120 VAC +3%, 60/50 Hz, single-phase, 2-wire-plus-ground.
B. Output Load Capacity: Specified output load capacity of the UPS is:
· 2200 VA/1980 Watts at 0.9 lagging power factor.
C. Internal Battery: Valve regulated, non-spillable, flame retardant, lead acid cells.
D. Reserve Time: 2200 VA minimum 9.7 minutes, these times are at full load with ambient temperature of 25oC (77oF).
E. Battery Recharge: The UPS contains a battery recharge rate designed to prolong battery life. Recharge time for UPS internal batteries is three (3) hours maximum to 90% capacity after a complete discharge into full load.
1.3.3 Performance Requirements
1.3.3.1 AC Input to UPS
A. Voltage Configuration: The UPS operates at 120 VAC nominal; single phase without drawing power from the batteries. The input voltage can be adjusted to operate within the range of 74-154 VAC.
120 VAC; single phase, 2 wire plus ground nominal; variable based upon output loading:
B. Frequency: UPS auto senses input frequency when first powered up and will operate within the following frequency specifications. The UPS is capable of auto sensing input frequency of 50/60 Hz @ 120 VAC +/- 3%.
C. Surge Protection & Filtering
- Surge energy rating is 880 Joules, 6.5kA.
- Full time multi pole noise filtering; 0.3% IEEE surge let through; zero clamping response time.
- Input EMI filters are employed in accordance with MIL-461
1.3.3.2 AC Output,
A. Voltage Configuration:
120 V Units: 120 VAC, 60/50 Hz, single-phase, 2-wire-plus-ground configuration 120v or 230v
B. Voltage Regulation: + 3% steady state.
C. Frequency Regulation: 47-53 Hz nominal for 50 Hz, 57-63 Hz nominal for 60 Hz, Synchronized to utility / mains.
D. Output Line Distortion: less than 5%
E. Output Power Rating: 2200 VA/1980 Watts at 0.9 lagging power factor.
F. Crest Factor: up to 5:1
G. Filtering: Output EMI filters are employed in accordance with MIL-461
H. Waveform: Sine wave
1.3.3.3 Output connectors
A. (2) Mil-5015 MS circular connectors
B. (4) 5-15R
1.4 Environmental Conditions
A. Ambient Temperature:
· Operating: 0O C to +40O C (+ 32O F to + 104O F) for altitudes 0 to 3000 meters (0 to 10,000 ft.) above sea level.
· 25O C (+ 77O F) for optimum battery performance
· Storage: -15O C to +50O C (+ 5O F to +113O F) with batteries removed.
· Storage elevation 15000 M max.
· 20O C (+ 68O F) for optimum battery storage.
B. Relative Humidity:
· Operating: 0 to 95% non-condensing.
· Storage: 0 to 95% non-condensing.
C. Audible Noise:
Noise generated by the UPS under normal operation does not exceed 50dBA when measured at 1 meter from the surface of the UPS.
E. Electrostatic Discharge:
The UPS is able to withstand an electrostatic discharge compliant to ENC61000-4-2, level 4, for 120 VAC, 208 VAC, and 230 VAC units (15 kV through air, 8 kV contact) without damage and will not affect the connected load.
1.5 USER DOCUMENTATION
The specified UPS system is supplied with one (1) user's manual.
1.6 WARRANTY
The UPS manufacturer warrants the UPS against defects in materials and workmanship for one (1) Year
1.7 QUALITY ASSURANCE
1.7.1 Factory Testing
Before shipment, the manufacturer fully and completely tests the system to assure compliance with the specification. These tests include operational discharge and recharge tests on the internal battery to assure performance.
2.0 PRODUCT
2.1 FABRICATION
The UPS is manufactured and fabricated in accordance with MIL-STD -901D and MIL-STD-167 as tested and certified.
All materials and components making up the UPS are new, of current manufacture, and have not been in prior service except as required during factory testing. All relays are provided with dust covers.
2.1.2 Wiring
Wiring practices, materials, and coding are in accordance with the requirements the standards listed in section 1.2 and other applicable codes and standards. All wiring is copper.
2.1.3 Cabinet
The UPS unit is comprised of: input converter, battery charger, inverter, and battery consisting of the appropriate number of sealed battery cells; and is housed in a tower NEMA type 1 enclosure and meet the requirements of IP20. The UPS cabinet is cleaned.
Chassis is fabricated from 304 stainless steel.
MODEL DIMENSIONS (H x W x D) WEIGHT
PS2201-SS-Grade A
17.0? x 8.0? x 22.0
(43mm x 20mm x 55mm)
115.0 lbs. (52.1kg)
2.1.4 Cooling
The UPS is forced air cooled by internally mounted fans. Fan power is provided from the internal power supply. Air intake is through the front of the unit and exhausted out the rear of the unit.
2.2 COMPONENTS
2.2.1.2 AC Input Current Limit
The input converter is provided with AC input current limiting whereby the maximum input current is limited to 125% of the full load input current rating
2.2.1.3 Input Protection
The UPS is supplied with a MIL-STD Hi-G force double pole circuit breaker in accordance with MIL-STD-901D and MIL-STD-167. The circuit breaker is rated at 20.0A
The UPS has built-in protection against under voltage, over current, and over voltage conditions including low-energy lightning surges, introduced on the primary AC source. The 120 VAC models can sustain input surges without damage per criteria listed in IEEE 587 CAT. A & B.
2.2.1.4 Battery Recharge
The UPS contains a battery recharge rate designed to prolong battery life. The battery is constant current charged to restore capacity, then shall be constant voltage charged to maintain the battery in a fully charged state. Recharge time for the internal UPS batteries shall be three (3) hours maximum to 90% capacity (full load discharge rate). There is DC over voltage protection so that if the DC voltage exceeds the pre-set limit, the UPS will shutdown automatically and the critical load is transferred to bypass mode.
2.2.2.5 Output Protection
The UPS employs electronic current limiting circuitry.
2.2.2.6 Battery Over Discharge Protection
To prevent battery damage from over discharging, the UPS control logic automatically raises the shutdown voltage set point; dependent upon output load at the onset of battery operation.
2.2.3 Display and Controls
2.2.3.1 General
The UPS is provided with a microprocessor based unit status display and controls section designed for convenient and reliable user operation. The monitoring includes functions such as status and alarm, battery level and runtimes.
2.2.3.2 System Indicators
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