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Direct Steam Injection for Improved Sludge & BioSolids Applications …
The ProSonix Inline I-Series Direct Steam Injection heater uses a unique method of steam injection, Internal Steam Modulation, which offers a precise method of steam control through a variable area, choked flow, steam injector. . .
· Smooth Operation - Steam is accelerated though the steam diffuser into the steam condensing chamber, where it is thoroughly mixed with the liquid to achieve rapid energy transfer.
· No Plugging or Fouling - No hot surfaces for scorching or burn-on to occur thus eliminating product build-up. Angled steam diffuser eliminates catch points for rags and other fibrous materials.
· Precise Temperature Control - The steam diffuser controls the mass flow of steam so that is can precisely meter the amount that is required for heating control.
· Integral Steam Control - Internal Modulation delivers stable and vibration free operation
· 3-Dimensional steam injector delivers up, down, and side to side steam
injection pattern to optimize steam mixing and rapid condensation
· Low Pressure Drop (typically 1-2 psig) reduces pump energy demand and product disruption
· Reduced Installation Costs – Requires no floor space, re-enforced foundation, or additional space for removal of HEX tubes
Common Applications & Solutions:
· Sequencing Batch Reactor effluent heating for removal of nitrates
· Anaerobic digestion of waste activated sludge & solids · Pasteurization processes
· Waste stream processing for organic fluids & post production solids
· Biogas production for agricultural waste
· De-activation of waste and post production fluid streams
Contact ProSonix today for successful integration assistance of DSI heating for your process!