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Swiger Coil Systems, A Wabtec Company manufactures new, repairs and reinsulates all types and sizes of edgewound coils for hydros, wind turbines, motors and generators. Our 900-ton press is the heart of our operation, allowing us to maintain continuous pressure during turn insulation and curing, producing insulated edgewound coils of unmatched uniformity. ISO 9001:2008 process insures consistent quality throughout the process.
$4MM recently invested in new coil making technology.
Edgewound Coil Manufacturing Capabilities
· OEM manufacturer for new edgewound coils from all new copper with customized tooling.
· Edgewound coils weighing from a few pounds to several thousand pounds.
· New coils wound with widths in excess of 4 inches, thickness from 0.032 to several inches formed on edge.
· Rotating fields from 10 inches to 25 feet and beyond for large, synchronous motors and generators.
· Turbine coils wound with silver bearing copper.
· Main edgewound series coils and interpoles for DC motors and generators.
· Traction field coils for OEMs and repair shops for the transit industry.
· Interpole and series coils for traction motors.
· Main Series Coils.
· Blowout coils, reactor coils and induction coils.
· ISO 9001:2008 Certified Coil Process Documents
· Every coil has a process document that travels with the coil through each manufacturing operation (records are kept on file).
· Signatures are required for each step of the process.
· Dimensional checks are conducted throughout the production process.
· QC stop / check points during the entire manufacturing process.
Edgewound Coil Repair / Reinsulation Capabilities
Swiger Coil Systems is the premier facility in North America for the remanufacturing, repairing and reinsulating of Edgewound Coils. Our ISO 9001:2008 process insures consistent quality throughout the process.
· Quickly and economically transform damaged Edgewound coils into reliable coils.
· Reinsulate and repair existing edgewound coils.
· Reinsulated edgewound coil and pole assemblies shipped ready-to-install.
· Asbestos removal and abatement is available with full regulatory compliance for all remanufactured edgewound coils. Cradle-to-grave documentation is available.
· Coil and pole assembly can be reinsulated as a unit . Following disassembly, cleaning of the pole assembly, reinsulate the coil and return the unit to you ready to install.
· Rapid turn-around/rush service available on repair and reinsulation in days not weeks.
· Repair damaged turns (copper inventory on-hand).
· Splice in new turns if needed.
· Lead replacements.
· Universal and drop leads available.
· New top and bottom collars / washers standard on all jobs.
· Standard turn insulation Nomex B-Stage.
· Final inspection includes mechanical and electrical inspection of all coils including a coil to coil surge test comparison, ground test.
· In many cases mock pole pieces are created to ensure proper fit.
· Custom shipping boxes are fabricated to ensure safe transport.
· Overnight air delivery available.
Please visit us at: www.swigercoil.com