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Custom Wire Harness Assemblies

The "source" for Custom Wire Harness Assembly, Insert/Overmolding, & Control Panel Assembly

Thermtrol's Wire harness Division produces a wide variety of custom capabilities including: One Wire Cable with Terminations, Multiple Wire Harness Configurations, Large Harnesses with Precise Angles Built on Harness Layout Boards, Mechanical D-Sub Assemblies: Two Piece Configurations covering the D-Sub Connectors, Two Piece Configurations covering the Miniature D-Sub Connectors and One Piece Configurations enclosing Miniature Din Connectors. We also specialize in Flat Ribbon Assemblies, Round Flat Assemblies, and Electro-Mechanical Assemblies. More information...

Quick Links:

• Overview and extensive custom wire harness capabilities and expertise...
• Download Thermtrol's Wire Harness Brochure...
• View our overmolding capabilities...

• Email us your specific custom or standard application questions, we have the experience and are here to help...
• Click here to request engineering samples or to request our catalog...
• Request a price quotation...

Certifications: Thermtrol's incoming inspection plans verify bulk wire conformances (where specified) to applicable UL/CSA ratings with every shipment. Thermtrol's wire harnesses may be UL tagged - since we have UL listing - our wire harness file is E310086. The Thermtrol Corporation quality assurance system is ISO9001:1994 certified for wire assemblies.

About Thermtrol:

For over fifteen years, Thermtrol Corporation, an ISO certified company, has been supplying the thermal protection needs of motor, transformer, and appliance manufacturers around the world. Thermtrol's mission, to deliver the highest quality "drop-in ready" thermal safety devices at the lowest possible cost, is enabled by manufacturing locations in both Asia and N. America. Whether it's a one-time shipment or a JIT partnership that you require, Thermtrol can deliver.

• Self Hold 7AM Series Thermal Protectors:
  Thermtrol's innovative "manual reset" thermostat eliminates the reset button. A Self Hold 7AM resets when power is removed. Ideal for motor (85LRA rated), transformer, and appliance protection. Self-Hold 7AM PDF
• 7AM Series Thermal Protectors:
  The snap action, automatic reset Klixon 7AM is the standard for motor, lighting, and transformer protection. Thermtrol maintains a large volume of 7AM stock to customize quickly to your needs. 7AM Series PDF
• Mighty Mite Thermal Protectors:
  The Mighty Mite Series offers both normally open and normally closed contact configurations with high current carrying capability. These creep action devices are often used in heating, motor, and transformer applications.
• 1NT Series ½" Disc Thermostats:
  Excellent multipurpose thermostat for surface or air sensing with a variety of mounting options. Common applications include small appliances, industrial equipment, and space heaters. 1NT Disc Thermostats PDF
• Thermal Cutoffs 1/2Amp - 7Amp:
  Inexpensive one shot devices for power supply, small motor, transformer, and electronic equipment protection. Numerous temperature settings and current ratings are available in axial, radial, and surface mount styles.Thermal Cutoffs 1/2Amp - 7Amp PDF
• Thermal Cutoffs 15Amp DF Series:
  One shot thermal cutoffs for higher current applications. The DF Series is commonly used for motor, appliance, and transformer over-temperature protection. Thermal Cutoffs DF Series PDF
• M Series Regulating Thermostats:
  Perfect for applications where precision control and extreme long life is required. Narrow differential, availability of low temperature settings (to -10C), and an environmental seal make this switch ideal for medical, refrigeration, freezing, and heating products. M Series Thermostats PDF
• TS Series Bulb and Capillary Thermostats:
  Dial adjustable, screw adjustable, or fixed temperature units permit design flexibility. Remote sensing feature makes the TS Series suitable for food service, refrigeration, agricultural, and industrial uses. TS Series Bulb & Capillary DF
• Probe Thermostats:
  Thermtrol manufactures sealed brass and stainless steel probe thermostats to sense air or fluid temperatures in automotive, compressor, and heavy equipment applications. Numerous package, switch, and termination designs are available. Probe - Immersion Thermostats PDF
• Custom Wire Assemblies / Wire Harnesses:
  The same automated wire processing equipment that Thermtrol uses to manufacture thermostats is also available to make lead sets and harness assemblies for you. Wire Harness Brochure PDF