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igus Inc. - Six-axis cable carriers for robot machinery

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Triflex® R is designed for robotic applications requiring three-dimensional, multi-axis freedom of movement. Smooth contours and a tubular design ensure fluid mobility. The modular 'trailer-hitch' (ball and socket) design offers high tensile strength and flexibility without the need for steel cables.

Triflex R protects moving cables and hoses in robotic applications. It is ideal for robots performing both linear and radial movements in a confined space, such as in the automotive industry or any production plant. It is also ideal for use in welding applications due to its flame-retardant properties.

Triflex R is able to move multi-dimensionally on the x, y and z axes. It can twist up to 380 degrees per yard, enabling easy movement around complex configurations. The smooth, tubular design enables the cable carrier to glide over the exterior of the robot without catching or tilting.

Features include:

• Modular design with interchangeable links enabling fast, easy length adaptation;

• Mounting brackets also can be used at any point along the carrier as a support;

• Enclosed tube provides protection from dirt and spatter;

• Easy assembly, installation, maintenance and access to cables;

• Small bend radius—less than four and one-half inches—and short pitch for even the tightest installation;

• Uniform bending radius in every direction enhances service life of cables and hoses;

• High stability with exterior stop dogs;

• Torsion bars fitted into specific guide openings provide self-support; and

• Superior mechanical features, including impact resistance, contamination protection and abrasion resistance.

Trailer-hitch style construction:

The high tensile strength achieved by Triflex R is the result of its unique trailer-hitch style construction. It can sustain high transverse forces and push/pull forces are absorbed at the center. Traditional flexible cable carriers offset forces through the outer covering, the cables themselves, additional steel cables or spring assemblies.

"With Triflex R, igus has taken robotic energy supply systems to a new level," says Wayne Murphy, Triflex R Product Manager for igus, "We deliver six-axes movement and Triflex R requires no additional reinforcement, unlike other flexible cable carriers. As more and more factories and production plants migrate to robotic manufacturing, the need for this type of cable carrier is increasing."

A complete solution Triflex R also is available as part of an igus ReadyChain solution - a preassembled, ready-to-install cable carrier complete with Energy Chain, Chainflex cables, mounting brackets, strain relief, connectors and all accessories. ReadyChain increases production throughput, saves manufacturing time and reduces costs and inventory, having an impact on the entire organization. For Triflex R pricing and available sizes, or for more information on a ReadyChain solution, please contact igus.

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