Product Announcements: Rapid Prototyping Services

This process has many similarities to the classic Rubber Plaster Mold (RPM) technique. Their refinement of this process allows them to create parts with much thinner walls, better feature replication, and tighter tolerances. (read more)

It is Prototype Casting's mission to create the highest quality non-ferrous prototype parts while maintaining the fastest turn-around time available in the industry. (read more)

The first step in producing a prototype plaster casting is to construct a physical model or pattern using 3D CAD data. (read more)

Prototype Casting's goal is to provide a single source for your metal prototyping requirements. By offering full service machining, they have the capability of evaluating each part and determining the most suitable combination of manufacturing methods for your specific application. (read more)

Casting tolerances vary depending on part geometry and metal being used, the minimum casting wall thickness for stainless steel is .125, aluminum is approximately .040 and the minimum wall thickness for magnesium is .080 inches.

Advantages:Speed; Complex Geometry (internal features, undercuts, and thin walls are all possible) (read more)

Machining

Our full-line machine shop features 8 vertical milling machines and a 3+2 axis milling machine. Specializing in machining of cast prototypes means our machinists and engineers are experts in the unique challenges presented by castings. (read more)

Fully Functional Intakes Are Our Speciality! Synergeering Group, LLC was one of the first companies to produce FULLY FUNCTIONING Rapid Prototype intake manifolds. Have your iterations done from CAD to Dyno in just days! (read more)

Synergeering Group, Inc. eliminates the need for expensive tooling! Fully functional intakes are our specialty. In combination, Synergeering's two Large Frame Laser Sintering machines allow us to create intake manifolds that are production design representative with impeccable accuracy, detail, surface quality, and durability. Synergeering Group will take you from CAD to Dyno in j... (read more)

Synergeering Group profides reverse engineering with the most accurate laser scanning technology available! Synergeering Group's capabilities allow us to laser scan your physical part and create a fully surfaced 3D CAD model. Synergeering can then produce an actual part from our unique rapid prototype capabilities. (read more)

Synergeering Group prides itself on being the finest in rapid prototyping. While we have the state-of-the-art machines and a highly competent degreed staff, we also are singularly outfitted with two notably large laser sintering machines, and the latest machine technology for curing photopolymer resins. (read more)