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GlobalSpec: DirectU2 Mechanical Components
December 13, 2007 - Volume 2 Issue 12
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Industry Trends & Events . . . Forward to a Friend Forward to a Friend
Better Tools Improve Quality and Safety

Better Tools Improve Quality and Safety Improvements in assembly tools and fastener technology are leading the way to a higher level of quality and productivity on the plant floor. Poor alignment of fasteners in the assembly phase means poor quality and possible safety problems for end users, but several new fastening techniques can solve these issues. Self-aligning thread designs can reduce downtime, repair cost, and rework. Self-clinching threaded standoffs can be installed close to edges in thin metal sheets where space for fastening hardware may be limited. Ergonomically designed hydro-pneumatic hand tools assist workers in building better, safer products while avoiding operator fatigue.

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Spotlight On . . .
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Relieve Your Stress Over Bellows Design
MS Bellows

Relieve Your Stress Over Bellows Design Since 1964, MS Bellows has designed and manufactured bellows and assemblies for critical applications in fields ranging from aerospace to medicine. We provide:
• Bellows Form and Function Design
• Assembly Techniques Design
• Package Envelope Layout Design
• State-of-the-Art Manufacturing Techniques
• Stringent Quality Control
For information — www.msbellows.com

Compression, Torsion, and Extension Springs
James Spring & Wire Company

Compression, Torsion, and Extension Springs James Spring & Wire manufactures compression, torsion, and extension springs used in a multitude of applications. Send us your requirements and we will respond quickly with a competitive price quote. Ask us about "Pipe Viper", the PVC bending tool that requires no heat guns, heat boxes, or heat blankets.

Minibot Miniature Positioners
The Precision Alliance — USA

Minibot Miniature Positioners The Minibot™ Family of miniature positioners is the ideal stage solution for embedded instrument applications. Available in four frame sizes with travels selectable by the millimeter, the Minibot™ is flexible enough to fit most applications yet simple enough to not burden with unused features. Contact TPA for details.

Spring Energized Omniseals
Saint-Gobain Performance Plastics — Seals

Spring Energized Omniseals OmniSeal® products are high-performance spring energized PTFE seals capable of handling extreme service conditions. They are used where ultra-low friction, chemical compatibility, and extreme temperature is required. OmniSeal® products are designed to fit in all standard hardware glands.

Bearings & Bushings . . .
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Bearings Take On a New Roll

Bearings Take On a New Roll Conventional bearings have done their job for decades, but with increased energy costs, that job isn't good enough. In motor driven systems, experts estimate that 8.2 billion kWh/year are lost as a result of friction in bearings. Engineers claim they can do better by using improved bearing designs and lubricants.

Failing Before Their Time

Failing Before Their Time Keeping on top of bearing condition is critical, with potentially severe consequences if symptoms are ignored. While oil and vibration analysis are most accurate, a thermal analysis is usually ignored until it's too late. This article describes the stages of bearing failure and several methods of monitoring bearing temperature to catch problems early.

Hand Tools & Power Tools . . .
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Pro Pliers Perform

Pro Pliers Perform When it comes to reliable hand tools, professionals never settle for second best. Cushioned co-molded grips help get the job done faster and with less chance of injury. This Pro Series line of solid joint pliers and cutters comes in a variety of sizes and configurations to meet professional demands.

Safe Choice for Risky Work

Safe Choice for Risky Work To prevent downtime, at times it's necessary to work on live electrical circuits. A line of insulated screwdrivers, pliers, cutting tools, wrenches and gloves offers extra protection. Rated for factory and even power plant use, these insulated tools are designed to protect workers from up to 1000 VAC or 1500 VDC.

Accent On . . .
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2D to 3D? Exclusive White Paper with Practical Technical Advice for Engineers
PTC — Pro/ENGINEER Wildfire 3.0

2D to 3D? Exclusive White Paper with Practical Technical Advice for Engineers Are you an engineer in the design industry using 2D design tools? Are you ready to make the move to 3D CAD?

Download this exclusive white paper, written by engineer and instructor Gary Lamit, to discover:

— Why companies decided to make the change
— How to handle legacy data
— The cost of transitioning

Download today!

New CNC Router for Nested-Based Manufacturing
Techno, Inc.

New CNC Router for Nested-Based Manufacturing Techno is proud to introduce the PanelMaster Pro Series CNC Router. The PanelMaster Pro is constructed using four linear rails, twelve linear bearings, and a double ball nut, joined together with a welded reinforced cross beam assembly...

View the New PanelMaster and other Featured CNC Router Products from Techno...

Your Small Quantity and Custom Case Specialist!
Platt Luggage, Inc.

Your Small Quantity and Custom Case Specialist! Since 1921, Platt Luggage has been the industry leader in the custom case industry. Our product development team has the knowledge to create a custom case to fit your unique requirements. Platt can customize your case, foam, pallets, colors, hardware, molded-in logos, nameplates, silk-screening and embroidery.

Visit our Web site today!

Custom Preload Springs and Spacers

Smalley Steel Ring Company

Custom Preload Springs and Spacers Smalley manufactures custom springs to meet specific application requirements. Smalley's manufacturing process allows for special designs to be produced with No-Tooling-Charges™. Specials are available from .200 in. to 90 in. diameters; carbon steel, stainless steel, and exotic alloys are readily available for production.

Materials . . .
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Hot Idea for Cool Applications

Hot Idea for Cool Applications Thermoelectric heating and cooling is nearly a century old, but research is finding new thermoelectric material applications such as cooling car seats. Engineered semiconductor materials and nanoscale structures make it practical. Thermoelectric devices promise to improve auto engine efficiency by converting waste heat into electricity. What other applications can you imagine?

What do other engineers think of this?
See for yourself at
CR4 — GlobalSpec's Engineering Community.

Abrasion-Resistant Iron

Abrasion-Resistant Iron For applications which require abrasion resistance, a new iron material is available as an alternative to heat treated materials such as Quench and Tempered and Austempered Ductile Iron. This new material possesses an Abrasion Resistance Factor of 5.0 - 6.2 and is available in section sizes ranging from ½ - 3 ¼ in.

Industrial Hardware . . .
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Cut Resistant Sleeve Protection

Cut Resistant Sleeve Protection Industrial cuts and snag hazards can be dramatically reduced making the workplace safer by using a form-fitting safety sleeve system. The sleeve is made of a tough fiber that is 15 times stronger than steel. It offers cut level 5 protection while breathing to vent heat, keeping workers' arms cool and comfortable.

Steel Molding Mechanism

Steel Molding Mechanism This pair of massive custom-made screw down gear mechanisms can squeeze cast steel billets to required widths. 220 kW motors drive the units that are headed to an Asian steel mill. The company says these units, able to withstand extreme static torque loading, are the largest they've built.

Focus On . . .
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Improve Your Assembly Process
MW Industries

Improve Your Assembly Process Improve your assembly process with threaded assemblies. Two and three-piece SEMS and fastener products, quality cold-headed fasteners, machine screws, sheet metal/tapping screws, weld screws, rivets, specialty screws, thumb screws, metric/unified threads, and socket cap screws. We offer custom design, manufacture, and services including: heat-treating, plating, and coating with the fastest turn around in the industry.

Captive Screws and Captive Screw Assemblies
Accurate Screw Machine Corp. (ASM)

Captive Screws and Captive Screw Assemblies We manufacture custom-designed hardware to your specifications or you can select from our comprehensive catalog. ASM is a leader in precision machined fasteners, offering prototypes to full production quantities with service that is fast and flexible. Send us your captive screw assembly requirements — we will provide a "same day" quotation.

Careers . . .
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A Better Job Search by Design
Dice

A Better Job Search by Design DiceEngineering.com offers thousands of quality engineering jobs at top technology and engineering companies. Find jobs in your area of expertise. Search now.

Go Here
Fair Play Evades Industrial Superpower
 

Fair Play Evades Industrial Superpower

U.S. and other worldwide manufacturers could suffer if China continues its unfair trade practices. In particular, recent studies say that Chinese spying in America represents the greatest threat to U.S. technology. Flooding markets with cheap goods and creating unbalanced economic policies undermines the interests of many countries. An allegation of spying and theft in order to obtain new technology has begun to fuel the fire between nations. How can China's practices affect your career?

What do other engineers think of this?
See for yourself at
CR4 — GlobalSpec's Engineering Community.

Diversions . . .

Nuclear Camera Nabs Smugglers

Nuclear Camera Nabs Smugglers The threat of smuggling nuclear material may someday be thwarted with a newly devised neutron scatter camera. Unlike earlier methods, the neutron camera can see through thicker shielding and from greater distances. It also can detect the source and the amount of radiation present. Researchers at Sandia National Laboratories say they are interested in perfecting the camera, and will eventually work to make it portable.

Share Your Thoughts . . .

Join a Conversation About This Month's Topic...

Join a Conversation About This Month's Topic... Make Your Season Safe

Ladders, overloaded circuits, and rushing to get home all contribute to accidents. What can you do to keep family, friends, and coworkers safe this holiday season?


Join the discussion...


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