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GlobalSpec: DirectU2 Mechanical Components
November 13, 2008
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Industry Trends & Events . . . Forward to a Friend Forward to a Friend
Accenting Adoption of Advanced Manufacturing

Accenting Adoption of Advanced Manufacturing Just an occasional skim of the news the past few months is enough to incite manufacturing execs to action: dusting off unused plans for lean manufacturing and consolidating teams or facilities. Yet some pursuits to raise efficiency could include non-cost cutting paths, such as deploying some of the manufacturing methods reviewed in Manufacturing Engineering. A product you specify soon could benefit from new or newly-popular processes discussed, among them: compact graphite iron; friction drilling for fastening; energy efficient lasers; metal injection molding; structural adhesives in lieu of welding; and advanced water jet cutting.

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• Aerospace Technology
• Appliance Technology
• Automotive Technology
• Defense & Security               Technology

Great Moments in Engineering . . .
Engineering Team Behind First Mass-Produced Catalytic Converter Receives  2008 GlobalSpec Great Moments in Engineering Award
Engineering Team Behind First Mass-Produced Catalytic Converter Receives 2008 GlobalSpec Great Moments in Engineering Award

On Tuesday, October 21, the GlobalSpec Great Moments in Engineering Award was presented to a team of engineering, research, and development professionals from General Motors in honor of the 35th anniversary of the creation of the first catalytic converter emission control system for cars.

This small band of professionals from General Motors and its AC Spark Plug Division conceived, designed, led the assembly, created, and tested the world's first production-ready catalytic converter emission control system for vehicles. Their work paved the way for unleaded fuels becoming viable, ultimately resulting in significant health and economic benefits to hundreds of millions of people in the United States and around the globe.

Richard Klimisch, Ph.D., General Motors' first catalyst expert, accepted the award on behalf of the team. Alan Taub, executive director, GM Research & Development, and Robert Stempel, past GM chairman and one of the nominees, also addressed attendees. Read the full story.

Spotlight On . . .
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New Slewing Ring/Turntable Bearing Catalog Offered
KAYDON Corporation Bearings Division

New Slewing Ring/Turntable Bearing Catalog Offered Updated Catalog 390 from KAYDON Bearings Division adds 100 pages of new slewing ring/turntable bearings, plus bearing selection help and advice for installation and maintenance. Included are common signs and causes of bearing failure. Download Catalog 390, design data, and 3D CAD drawings at www.kaydonbearings.com.

The Black and White of Bellows Design

MS Bellows

The Black and White of Bellows Design Since 1964, MS Bellows has designed and manufactured bellows and assemblies for critical applications in fields ranging from aerospace to medicine. We provide:

• Bellows form and function design
• Assembly techniques design
• Package envelope layout design
• State-of-the-art manufacturing techniques
• Stringent quality control
For information — www.msbellows.com

Clover® Domes are Now Available in Stainless Steel or Carbon Steel
Associated Spring-Raymond

Clover® Domes are Now Available in Stainless Steel or Carbon Steel Clover® Dome spring washers are well-suited for applications where Belleville washers or disc springs do not provide adequate deflection, or where the load obtained from a wave washer is not sufficient for the application. By combining Clover® Domes in varying sequences, each size provides multiple load-carrying or deflection possibilities.

Spring Solutions for the Global Marketplace

Vulcan Spring & Mfg. Co.

Spring Solutions for the Global Marketplace Vulcan Spring custom manufactures — to exact specifications — springs for specific applications resulting in superior performance and precision.

Industry Leading Provider of:
Conforce® constant force springs
Contorque constant torque springs
V-Spring variable force springs
Conpower®/Power springs
Motor Brush/Twin springs
Mechanical reels
Counterbalances and other spring designs

Visit our Web site to use the online product selector.

Bearings & Bushings . . .
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Mini Bearings Lighten Soldiers' Load

Mini Bearings Lighten Soldiers' Load Microball bearings are one technology graduating from Army-sponsored research at Clark School of Engineering. Microball bearings, a few human hairs wide, help tiny pumps, motors, and turbines energize a micro power generator. The result: lighter battery loads for soldiers and new bearing options for micromechanical designers.

Hot New Tech for Chilly Work

Hot New Tech for Chilly Work Permanent magnet bearings are finding more use in industrial machines. Thanks to smaller control systems and better performance, screw compressors are being replaced with centrifugal turbo-machines in cooling systems. Generating near zero friction, the bearings lower energy consumption and increase compressor efficiencies up to 75%.

Hand Tools & Power Tools . . .
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Tool Takes Spectroscopy On-Location

Tool Takes Spectroscopy On-Location Airline safety and metallurgical analyses take a step forward with this tool, based on Fourier Transform Infrared Spectroscopy (FTIR). The hand-held tool helps evaluate large metal or composite parts that previously had to be conducted in labs. It also eliminates the need for destructive removal of samples for lab work.

Nuts to Studs for the Small Shop

Nuts to Studs for the Small Shop Whether you work in a job shop or workstation in a small boat building facility, this quick set up and easy-to-use tool will help make faster work of pesky little fastener chores. These include installing rivet nuts and studs in aluminum, steel, and glass reinforced plastics using aluminum, steel, and stainless steel fasteners.

Accent On . . .
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Online Mechanical Product Selectors Make It Easy
Danaher Motion

Online Mechanical Product Selectors Make It Easy Recently updated product selectors for Thomson mechanical motion control components are now available. Quickly narrow thousands of potential choices based on selection of attributes to reach the ideal solution for your application. Categories include: Linear Actuators, Ball and Lead Screws, Round and Square Rail Linear Guides, Gearheads, Clutches, and Brakes.

View all of our Featured Products

Need a Solution? Try Fineblanking.

Precision Resource Inc.

Need a Solution? Try Fineblanking. No other traditional metal forming process can match fineblankings combination of tight dimensional control, excellent flatness, cleanly sheared and straight-cut edges, and strength. Precision Resource manufactures parts with over 100 presses from 40 - 1400 tons and an extensive range of secondary operations to provide complete component solutions.

Materials . . .
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Polymers Promise Cheaper Sunlight Capture

Polymers Promise Cheaper Sunlight Capture Researchers at South Dakota State are chasing one of engineering's most elusive challenges: cost-effective solar energy. They've developed lower cost LEDs and photovoltaic devices using polymers, rather than materials like silicon. The devices capture energy from more of the spectrum (beyond visible sunlight), doubling the harvest.

Rubber Fears No Ozone or Heat Zone

Rubber Fears No Ozone or Heat Zone Having quality issues when removing hot parts from molds? Is surface marring causing coating problems? Silicon can handle the temperature, but is susceptible to surface marring. Nitrile rubber lacks the heat properties. The solution may be hydrogenated nitrile butadiene rubber (HNBR), used to make resilient suction cups.

Industrial Hardware . . .
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Big Time Cable Carrier

Big Time Cable Carrier Been irked when the cable carrier you want is a custom order or available in limited materials? If you need to guide a rats' nest of large cables in rough or high-motion environments, check out the world's largest plastic cable carrier — one that is available directly from stock, and withstands loads similar to steel carriers.

Making a Cinch of Self-clinch Selection

Making a Cinch of Self-clinch Selection With many variations available, is your selection of self-clinching fasteners sure-footed? Once basic hardware to attach components to sheet metal has blossomed to dozens of fastener types and thousands of variations. This review of options and fastener reliability tests will keep you from getting torqued over self-clinchers.

Focus On . . .
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Stainless Steel Rod Ends
Tuthill Controls

Stainless Steel Rod Ends A version of Tuthill's most popular rod end, the new stainless steel series features an injected molded nylon race design that offers low maintenance and self-lubricating characteristics. These rod ends excel in applications requiring corrosion resistance, low friction, high wear resistance, and low moisture absorption. Visit us here for more information.

Metal Detectable Seals
Creavey Seal Company

Metal Detectable Seals Available in nitrile, EPDM, FKM, and silicone, our seals reduce product loss due to contamination, are detectable by most standard metal detection techniques, can be used as part of a HACCP process, and can be detected in sizes as small as 2 mm. Creavey's materials meet all requirements of food and pharmaceutical industries.

Parts as Small as a Human Hair!
American Swiss Products Co., Inc.

Parts As Small As A Human Hair! American Swiss Products provides custom precision screw machine components and specializes in diameters of 1 in. or less. We currently provide parts the diameter of human hair. We work with a variety of materials including titanium, stainless, plastic, phosphor bronze, beryllium copper, and brass. Exceptional products and service are the foundation of American Swiss.

Feed Rollers, Idler Rollers, and Rollers
Stock Drive Products/Sterling Instrument

Feed Rollers, Idler Rollers, and Rollers A new series of inch and metric feed rollers from Stock Drive Products (an ISO 9001 manufacturer) feature multiple applications. These 23 feed rollers, identified as the A 7M 5-UR and A 7T 5-UR Series, are dimensioned in inches and feature 60 durometer urethane rolling surfaces with ground outside diameters.

Careers & Commentary . . .
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How Do Your Engineering Skills Stack Up?
My Perfect Gig, Inc.

How Do Your Engineering Skills Stack Up? Engineers are always in demand, but how do you stack up in the marketplace? Do your skills match up with what the best companies need? Visit MyPerfectGig.com to find out.

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Advance Your Career ONLINE
Drexel University

Advance Your Career ONLINE A better education means a better career. Earn a top-ranked Master's or Bachelor's degree or a certificate online from Drexel University Online. Engineering, Computer Science, Information Systems, Library and Information Science, and MORE.

Escape the Staff-Cutting Scalpel

Escape the Staff-Cutting Scalpel With swings in business activity, jobs can almost always be at risk. But especially in today's stressed global economy, many engineering jobs may seem at risk. Worse, an engineer's best achievements seem to accelerate job cuts, by helping automate or speed design processes. This article describes how job survival could depend on engineers improving relationships and demonstrating a knack for handling the novel or tough challenges others avoid.

Diversions . . .
Early Foundation for First Engineers?

Early Foundation for First Engineers? We're all reminded often enough that life moves past us at a pretty fast pace. Even engineers need to occasionally stop and look around to avoid missing it. A nifty look back was aided recently, when one of America's first math books published in the late 1880s by Newburyport, MA school teacher Nicholas Pike — undoubtedly holding lessons for a few early engineers — was recently auctioned in Boston.

Share Your Thoughts . . .
About This Month's Topic

About This Month's Topic P.E.'s — Where's the Legal Line?

Who qualifies as an engineer? Should engineers operate businesses without a P.E. certificate? With exams weighted toward mechanical and civil engineers, should states require separate certification for others? Should the P.E. exam be narrowed, or broadened?


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November 13, 2008 - Volume 3 Issue 13
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