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GlobalSpec: DirectU2 Mechanical Components
December 11, 2008
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Mini Components Rev World Record RPM

Mini Components Rev World Record RPM   The push for speed in manufacturing processes helps set new records; even in processes like drilling, where high-end industrial motors operate near 250,000 rpm. A drive system just out of research labs in Zurich beat the world record by a wide margin. Relying on components like a titanium rotor shell, clean-room made ball bearings, ultra-thin copper wire for windings, and a especially low-loss stator, the drive system attains an incredible world record of one million rpm — in a system slightly larger than a matchbox. The device will come in handy drilling holes for electronics in cell phones and electronic appliances.

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• Aerospace Technology
• Appliance Technology
• Automotive Technology
• Defense & Security               Technology

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Right-angle Speed Reducers
Baldor Electric Company

Right-angle Speed Reducers Dodge Tigear-2 right-angle worm gear units from Baldor provide process/packaging machinery builders with ideal power transmission solutions. Configuration flexibility ranges from ratios (single-stage reductions from 5-60:1), through shaft connections, to enclosures including washdown versions. And these speed reducers deliver more torque and extreme reliability thanks to a totally enclosed design.

The Black and White of Bellows Design
MS Bellows

The Black and White of Bellows Design Since 1964, MS Bellows has designed and manufactured bellows and assemblies for critical applications in fields ranging from aerospace to medicine. We provide:

• Bellows form and function design
• Assembly techniques design
• Package envelope layout design
• State-of-the-art manufacturing techniques
• Stringent quality control

For information — www.msbellows.com

Clover®Domes are Now Available in Stainless Steel or Carbon Steel
Associated Spring-Raymond

Clover®Domes are Now Available in Stainless Steel or Carbon Steel Clover®Dome spring washers are well-suited for applications where Belleville washers or disc springs do not provide adequate deflection, or where the load obtained from a wave washer is not sufficient for the application. By combining Clover®Domes in varying sequences, each size provides multiple load-carrying or deflection possibilities.

Misumi Expands Line of Precision Linear Shafts
MISUMI USA

Misumi Expands Line of Precision Linear Shafts Misumi states that with the addition of the LX45 model, the total number of configurations in the single-axis actuator line will exceed 2600. View the specs of the LX45 single-axis actuator. Empowering Engineers with Configurable Components.

View our extensive line of configurable components.

Bearings & Bushings . . .
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How About an Adjustment?

How About an Adjustment? Beyond zero lubrication and low maintenance, other desirable traits in linear motion components are flexibility and adjustability. This linear guide features a plane bearing that can be adjusted for clearance on its shaft by an Allen wrench after the bearing is in place. The Web site also has a short video clip depicting the application.

Bearing Doubles as Hot Wax Meter

Bearing Doubles as Hot Wax Meter These days, bearings are asked to do more than simply bear loads. They have smart bearings and built-in data grabbing sensors. Now you can ask a bearing to double as a flow valve for metering hot wax. Its single piece construction — from parts of Teflon, coated aluminum, stainless steel — permits operation without gumming up the works.

Hand Tools & Power Tools . . .
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Torque Test New Drill Standard

Torque Test New Drill Standard A key performance factor in cordless drills is torque. It's vital enough that the Power Tool Institute published new procedures for testing torque earlier this year, permitting a first true comparison and reporting method to aid tool buyers. Makita is the first drill maker to adopt and publish torques based on the volunteer standard.

Wireless Works Wonders for Toyota

Wireless Works Wonders for Toyota Monitoring bearing condition is one key to preventing damage and unplanned downtime. Wireless monitoring systems, which issue alerts when they detect excessive temperature or vibration, paid multiple dividends for one Toyota facility. Warning of significant bearing change helped avert shaft damage and 16 hours of downtime.

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Wide Range Temperature, Pressure, and Fluid Resistant Hydraulic Cylinder Sealing Systems
Simrit-Division of Freudenberg-NOK

Wide Range Temperature, Pressure, and Fluid Resistant Hydraulic Cylinder Sealing Systems Increasing industry challenges — including temperature resistance, hydrolysis resistance, and bio-friendly fluid compatibility — continue to drive demands for better performing seal designs and materials. Your Technology Specialist Simrit introduces its new materials NOK U641 and NOK UH05 urethane, and G928 HNBR in response to those industry demands.

"Your Blueprint is Our Catalog"

Wm. H. Brewster Jr., Inc.

'Your Blueprint is Our Catalog' Since 1919, our company has produced quality products for all major leading aerospace companies. If your specifications fit our capabilities, we'll produce it. We're known in the industry for our round washers and shims. Look at our expanded line of specialty stampings, and see the photo for examples of other shapes.

Materials . . .
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Micro Muffler Improves Noise Reduction

Micro Muffler Improves Noise Reduction Industrial noise abatement now uses a micron-scale tubular structure. Unlike conventional foams or fibers that absorb specific frequency noise, the low-density material dissipates acoustic waves. The design features holes large enough to let sound in, but with enough internal surface area to squelch the wave, regardless of frequency or resonance.

Ford's Flex First in Plastics Use

Ford's Flex First in Plastics Use Innovative use of materials is a fun part of design; the fun doubles when your work reaps recognition. The 2009 Ford Flex earned eight Society of Plastics Engineers prizes for several unique uses of plastic materials. Among the innovations: an acrylic keypad that's invisible until touched and a plastic capless refueling system

Industrial Hardware . . .
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Absorbers Soften the Blow

Absorbers Soften the Blow Confined space engineering requires some extra care in specifying components. Consider a case when you have to decelerate or stop loads in a short span — a trick even at slower speeds if the weight is heavy enough. This expanded shock absorber line has units to handle loads up to 10,000 lbs.

For more on this subject, subscribe to GlobalSpec's e-Newsletter, DirectU2 The world of Shock, Vibration & Noise.

Tape Replaces Rivets, Welds, and Screws

Tape Replaces Rivets, Welds, and Screws A lot of auto and truck trim is secured by high-bond acrylic foam tapes. Yet, the advantages of the closed-cell foam (sleeker look, effective joining of differing surfaces like metals, glass, and plastics) scream for even more use in assembly and construction — anywhere engineers might save riveting, spot welding, or screws.

If you find this subject interesting, subscribe to GlobalSpec's e-Newsletter, DirectU2 The world of Fastening, Joining & Assembly.

Focus On . . .
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EMI/RFI Shielding Material

Loos & Co., Inc., Wire Div.

EMI/RFI Shielding Material EMI/RFI Shielding Mesh is commonly used in electronic enclosures where low closure force is required with low compressibility set. The mesh consists of many interlocking loops that act as thousands of small springs which provide for a resilient all-metal conductive gasket.

FDA-Compliant Elastomeric Compounds for Seals
Seal Master Corporation

FDA-Compliant Elastomeric Compounds For Seals For food, pharmaceutical, and medical equipment applications. FDA-compliant compounds available in food-grade white, gray, and black. Widely used for OEM, production, and laboratory applications. Inflatable bags, bladders, and plugs also featured. Design assistance offered.

Careers & Commentary . . .
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How Do Your Engineering Skills Stack Up?
My Perfect Gig, Inc.

How Do Your Engineering Skills Stack Up? Engineers are always in demand, but how do you stack up in the marketplace? Do your skills match up with what the best companies need? Visit MyPerfectGig.com to find out.

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Advance Your Career ONLINE
Drexel University

Advance Your Career ONLINE A better education means a better career. Earn a top-ranked Master's or Bachelor's degree or a certificate online from Drexel University Online. Engineering, Computer Science, Information Systems, Library and Information Science, and MORE.

Need to Learn Faster?

Need to Learn Faster? A complaint often heard from engineers is that it's impossible to keep up with the pace of technology. Some claim that the pace of change is a blur, and they can't learn fast enough to stay on the leading edge. So, turn off the Need for Speed video game, and learn some tricks to picking up skills quickly. The recommendations in this Machine Design op-ed piece center on straightforward techniques, but ones that are rarely found in conventional classrooms. They include direct instruction and precision teaching

Diversions . . .
Getting the Gecko Grip

Getting the Gecko Grip While the world marveled, research groups gained on emulating a gecko's ability to cling to walls and ceilings. This fall, a U.S. consortium announced their carbon nanotube dry adhesive beat the lizard's clinging ability 10-fold and bested all previous researcher records. The key to the material is arrays of multi-walled nanotubes with 'curly entangled tops' that emulate the branching hairs on real gecko feet.

Share Your Thoughts . . .
About This Month's Topic

About This Month's Topic Should Leaders Abandon the BlackBerry?

Presidential Records rules and security issues might force the U.S. president-elect to drop his connected lifestyle. Having grown accustomed to fast-paced communication and productivity, should a national leader give up his connectivity?


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December 11, 2008 - Volume 3 Issue 15
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