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GlobalSpec: DirectU2 Mechanical Components
January 8, 2009
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Not Your Father's Turbine Blades

Not Your Father's Turbine Blades You've heard that the pursuit of renewable energy is sluggish? Forget it. Wind power development is accelerating with foot jammed to the floorboard. Blade making plants sprouting up everywhere may help the U.S. soon surpass Germany in installed wind power. But the break-neck pace poses challenges too, not the least of which is rushed orders for older tech — and split or broken blades. This article reviews turbine blade technologies on the horizon, including carbon fiber-reinforced plastic. The lighter, stiffer, and fatigue-resistant material delivers big performance gains over glass-reinforced plastic common in blades, boats, and auto panels of the past.

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• Aerospace Technology
• Appliance Technology
• Automotive Technology
• Defense & Security               Technology

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The Black and White of Bellows Design

MS Bellows

The Black and White of Bellows Design Since 1964, MS Bellows has designed and manufactured bellows and assemblies for critical applications in field ranging from aerospace to medicine. We provide:

• Bellows form and function design
• Assembly techniques design
• Package envelope layout design
• State-of-the-art manufacturing techniques
• Stringent quality control
For information — www.msbellows.com

Steel-housed Bearings for Rough Environments
Baldor Electric Company

Steel-housed Bearings for Rough Environments Dodge HD heavy-duty roller bearings provide reliable solutions for extending operating lifetimes in harsh power transmission application environments such as forestry equipment. Their cast steel housings will handle large shock loads. You can choose from set-screw or adapter-mounted bearing elements, and high-performance triple-lip flinger or labyrinth seals. More info

Reduce Costs with Remanufactured Bearings
KAYDON Corporation Bearings Division

Reduce Costs with Remanufactured Bearings Remanufactured bearings from KAYDON Bearings Division perform like new and cost much less. Unsurpassed quality and fast turnaround for diameters from 10 in. to 240 in., with a full-year warranty. Full line of OEM replacement bearings, too. ISO-certified facilities include NDT, engineering support, and more. Get a complimentary brochure at www.kaydonbearings.com.

EMI/RFI Shielding Material
Loos & Co., Inc., Wire Div.

EMI/RFI Shielding Material EMI/RFI Shielding Mesh is commonly used in electronic enclosures where low closure force is required with low compressibility set. The mesh consists of many interlocking loops that act as thousands of small springs which provide for a resilient all-metal conductive gasket.

Bearings & Bushings . . .
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Tap Teflon for the Tougher Jobs

Tap Teflon for the Tougher Jobs If your mechanical motion system is headed for abuse like heavy washdowns, total submersion, high chemical or contamination loads, or even steam pressure, self-lubricating Teflon bearings could help. These self-aligning, FDA and USDA compliant bearings handle up to 10x the load, dampen vibration, and tolerate shock better.

Thinner Bearings for Finer Precision

Thinner Bearings for Finer Precision Suppliers broaden lines to meet a rising demand for precision. Thin-section bearings offer smooth, controlled movement for tight tolerance tasks like robotic joints, medical imaging, and satellite guidance. Lower profiles and super-finished raceways produce enhanced stiffness, and minimal torque, internal friction, and vibration.

Hand Tools & Power Tools . . .
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Motion Control Steps Up Stone Cutting

Motion Control Steps Up Stone Cutting Stonecutting's biggest challenge isn't cutting hard materials like marble or granite. The hardest job is maintaining high productivity and cutting precisely enough to conserve the valuable raw materials. One tool builder improved its combo rotary saw and abrasive waterjet cutter by integrating a remote I/O drive and control system.

Cool Tool Checks Temp at Safe Distance

Cool Tool Checks Temp at Safe Distance Vendor Web sites post new products; one that boasts a 'Cool Stuff' section is rare. If last month's stocking stuffers were disappointing, check these goodies: surface prep pens, non-contact voltage detectors, self-fusing tape, and an infrared thermometer. The latter takes temp readings at a distance without direct surface contact.

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Power Take-off [PTO] Clutches
Orttech, Inc.

Power Take-off [PTO] Clutches Ortlinghaus PTO clutches can be actuated electromagnetically, hydraulically, or pneumatically and are designed for tough, industrial applications. These custom or standard design products are ideal for agricultural, marine, mobile equipment, off-highway, and commercial on-highway applications. Compact designs enable maximum design flexibility. Learn more.

Need a Solution? Try Fineblanking.
Precision Resource Inc.

Need a Solution? Try Fineblanking. No other traditional metal forming process can match fineblanking's combination of tight dimensional control, excellent flatness, cleanly sheared and straight-cut edges, and strength. Precision Resource manufactures parts with over 100 presses from 40-1400 tons and an extensive range of secondary operations to provide complete component solutions.

Roller Bearing and Slewing Ring

ChangZhou JinQiu Bearings Factory

Roller Bearing and Slewing Ring ChangZhou JinQiu Bearings Factory is located in China Jiangsu with a vision to supply to our customers with outstanding service paired with a competitively priced product line. We offer a variety of roller bearings, slewing rings, deep groove ball bearings, spherical bearings pillow blocks, and non-standard bearings. Learn more.

Sealing Solutions for Rotating Shaft Applications
Daemar Inc.

Sealing Solutions for Rotating Shaft Applications A complete line-up of solutions including Rotary Shaft Seals, Protech Bearing Isolators, JM Clipper Oil Seals, and V-Rings. Daemar's experienced technical team works with customers to identify the correct sealing solution for their particular application. Our regional warehousing network stocks inch and metric sizes available in dozens of standard lip styles and materials.

Materials . . .
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Tips for Trimming, Threading Thermoplastics

Tips for Trimming, Threading Thermoplastics Whatever your thermoplastic — PP, PVC, PB, PBD — it might be right for finished parts that can't be molded. But care is needed in high-speed, high-feed machining if right-sized parts with integrity are to result. This article provides tips and best practices for machining, milling, threading, and polishing low strength, brittle materials.

For more on this subject, subscribe to GlobalSpec's DirectU2 The world of Plastics Fabrication.

A New Spin on Microchips

A New Spin on Microchips  Microchip technology being explored at UCLA could overcome barriers as transistors become smaller; especially problems from variations in material structure. Based on the spin of electrons, rather than movement of charged electrons, UCLA built a logic gate a few micrometers long to process the data carried by spin waves.

If you find this subject interesting, subscribe to GlobalSpec's e-Newsletter, DirectU2 The world of Semiconductor Fabrication.

Industrial Hardware . . .
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Photoetching Fabricates Fine Filters

Photoetching Fabricates Fine Filters Intricate filters like strain gauges, encoders, fuel filters, and electron grids, using photo-chemical machined screens yield more precise, burr-free parts. They also produce closer-tolerance hole sizes than stamping. Stainless steel screens can be straight or tapered hole for applications like liquid filtration and back-flow cleaning.

Piston Pump Saves the Sweets

Piston Pump Saves the Sweets Pumping hot, thick, and slightly abrasive liquids is extremely shear sensitive. Too much agitation from gear pumps can cause oil and butter separation. They often require specialty hardware — positive displacement circumferential piston pumps, with external timing gears to eliminate contact between rotating and stationary equipment.

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High-quality Diaphragms from Simrit
Simrit-Division of Freudenberg-NOK

High-quality Diaphragms from Simrit Simrit manufactures high-quality and fabric-reinforced diaphragms for small engines, fuel systems, irrigation, gaseous fuels, pneumatic controls, and medical regulators.

Simrit offers the following: coated fabric molded, one side coated fabric reinforced, gasketed, die-cut, metal inserted, over-molded custom, homogenous rubber diaphragms or seals parts, and plastic to metal molded diaphragms.

Push-pull Control Cables
Tuthill Controls

Push-pull Control Cables Tuthill Controls offers a full range of push-pull control cables for numerous industrial and performance applications including throttle control, fuel shutoff, transmission shift, PTO/4WD activation, valve actuation, and latch actuation. Push-pull assemblies feature tough, durable materials, long lasting seals, and tight bend radii. View more information here.

Bronze Bushings and Bearings

Diversified Bronze & Manufacturing, LLC

Bronze Bushings and Bearings Manufacturer of bronze bushings and bearings. Products include powdered metal sleeve and flange bearings, thrust washers, wear plates, solid and cored bar stock. Also finish machined parts to print. Materials include self-lubricating bronze [SAE 841], [SAE 863], and [SAE 850]. Also cast bronze alloys SAE 660, CDA 932, aluminum bronze CDA 954, and manganese bronze CDA 863.

Specimen Molding and Material Testing Services
Putnam Precision Molding, Inc.

Specimen Molding and Material Testing Services Putnam Precision Molding, a division of Ensinger Industries, offers an extensive line of material testing services to assist our customers in qualifying new materials and products. We offer a broad range of tests including ASTM, ISO, SAE, Mil Spec, or UL plastics tests you require with fast turnaround at competitive prices.

Careers & Commentary . . .
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Giving Back: Engineering Pearls of Wisdom

Giving Back: Engineering Pearls of Wisdom Through years in engineering, most of us absorb — often without realizing it — a professional wisdom that takes us beyond mere schooling basics. It is the wisdom that we employ in projects, in staff management, in career decisions, and more. Yet the lessons learned are seldom shared, at least widely enough. One mechanical engineer didn't want to retire after 44 years without sharing some pearls of wisdom. Among the advice he offers: listen to your supervisor, re-check your math, make the tough decisions, and don't quit your job before you have a new one.

Diversions . . .
Car to Lock in on Mach Plus

Car to Lock in on Mach Plus After death and taxes, there aren't many more 'givens' in life. Well, maybe one more. The next certainty: incessant pursuit of land speed records. This fall a UK team upped the ante unveiling plans to design the fastest car ever — one that can zoom 1,000 mph, or mach 1.4. Designers will push limits of computational fluid dynamics to study a phenomenon they call spray drag and reduce resistance at the sound barrier.

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About This Month's Topic

About This Month's Topic Energy: Déjà vu All Over Again?

Are we about to blow decades, resources, and fortunes by focusing on the wrong energy solutions? What energy technology holds the best potential? Which should receive the most attention and investment?


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January 8, 2009 - Volume 4 Issue 1
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