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GlobalSpec: DirectU2 Mechanical Components
February 12, 2009
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Simulation Simplifies Materials Selection

Simulation Simplifies Materials Selection One promise of engineering software is routinely delivered: saving time and expense by limiting the building of prototypes and physical tests. Recent examples emerge from using simulation software in material performance predictions. Modules forecast how metal, composite, or polymer parts will respond to structural loads, drop tests, and thermal changes. One simulator found an optimum potting compound mix for thermal insulation and protection of integrated circuits, halving the cost of a conservative default mixture. Another simulator predicted nylon 6/6 performance, endorsing replacement of a metal pedal with plastic and cutting weight for automaker Citroen by 20%.

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• Aerospace Technology
• Appliance Technology
• Automotive Technology
• Defense & Security               Technology

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Steel Disk Seals Protect Roller Bearings
SKF/North America

Steel Disk Seals Protect Roller Bearings NILOS-Ring steel disk seals available from SKF USA Inc. offer protection for grease-lubricated roller bearings in applications where wash-down or regular exposure to liquids may be required. Their design uniquely incorporates a VITON® gasket, which further enhances sealing performance, especially when liquids are in permanent...(more)

Roller Bearing and Slewing Ring
ChangZhou JinQiu Bearings Factory

Roller Bearing and Slewing Ring ChangZhou JinQiu bearings Factory is located in China Jiangsu with a vision to supply to our customers with outstanding service paired with a competitively-priced product line. We offer a variety of roller bearing, slewing ring, deep groove ball bearings, spherical bearings pillow blocks, and non-standard bearings. Learn more.

ISO9001 Quality Plastic and Rubber Molded Components
MOCAP, Inc.

ISO9001 Quality Plastic and Rubber Molded Components MOCAP offers complete in-house mold-making capabilities and manufacturing operations to produce your next custom plastic or rubber component. Unique to MOCAP is our ability to produce products through vinyl dip molding, plastic injection molding, and rubber injection molding processes. No other company gives you so many choices.

New CAT Series Introduced

Polymer Molding, Inc.

New CAT Series Introduced Ideal for automated feed stytems, the CAT Series offers the user solid product protection with the flexibility to remove and replace the cap as needed. PMI offers a variety of sizes to meet your standard, NPT, or metric thread protection needs. Please visit us at www.polymermolding.com for complete line details and sample requests.

Bearings & Bushings . . .
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What the Doctor Ordered

What the Doctor Ordered To assist paper mills in stopping a six week or less bearing replacement schedule, the doctor bearing was introduced in the early '90s. The multi-row radial bearings are still operating after a decade-plus of service. Adapting to white water processing, they eliminate corrosion, maintenance, paper web breaks, and unplanned downtime.

Choosing Custom Saves Cash

Choosing Custom Saves Cash  Custom parts usually boost expense, but a Midwestern antenna manufacturer found an exception to the rule. A review of options for bushings in an elevation assembly of a folding TV antenna for RVs showed that solid metal parts were more expensive than powder-metal parts and limited designers to off-the-shelf components.

Tools & Testing . . .
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World's Toughest Titanium

World's Toughest Titanium CalTech unveiled super-light, lower cost structural materials that may rival titanium. Created for aerospace components, the ductility, strength-to-weight ratio, and corrosion resistance of titanium baned metallic-glass composites are dubbed the toughest engineering materials in existence. Ongoing work aims to lower densities to the sub-5 g/cc range.

LEDing Us to Smarter Lighting

LEDing Us to Smarter Lighting Grand plan of a new NSF program: supplant the globe's commonest light source: incandescent bulbs. It's a tech that's changed little since foundational 1880s patents. RPI researchers will investigate solid-state technologies like light-emitting diodes that are more efficient, durable, and tunable than incandescent or fluorescent lamps.

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ID/OD Retaining Ring Lock
Smalley Steel Ring Company

ID/OD Retaining Ring Lock Try a spiral ring in both an internal and external groove at the same time. Install the ring in one groove, then compress the ring with the mating component into the second groove. When the grooves meet the ring snaps into place creating a low-cost, hidden, high strength, tamper-proof rotating joint. Learn more.

Pipe Viper PVC Pipe Bending Tool
James Spring & Wire Company

Pipe Viper PVC Pipe Bending Tool The Pipe Viper allows you to bend PVC pipe using no heat guns, heat boxes, or heat blankets. Bend around any curved objects or use a standard EMT bender. Glue fittings are eliminated — no measuring and cutting for fittings. Perfect tool for electricians, plumbers, and datacom techs. Visit James Spring for more details.

A Proven Outsourcing Partner in CAD/CAM/CAE for Worldwide Manufacturers
Atlantis Lab

A Proven Outsourcing Partner in CAD/CAM/CAE for Worldwide Manufacturers With four country-wide locations and over 250 design engineers, we represent a service value chain that supports both onsite and offshore staffing resources, experienced project management personnel, and dedicated design centers to meet the needs of our customers. Our engineers provide services than can help fill the gaps in your design environment.

Carrier Sockets

Andon Electronics Corp.

Carrier Sockets Ideally suited for "pick and place", Andon Electronics carrier sockets provide a convenient way to load groups of receptacles onto a PCB, reducing profile by eliminating the need for an insulator. Available in many configurations, Andon Electronics' "rigid" carrier pin assemblies offer significant advantages over "flexible" carriers.

Materials . . .
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Gone is the Wind

Gone is the Wind If applying lubricants, sealants, UV-curing adhesives, or cyanoacrylates delivers inconsistent, unrepeatable results, think about evaluating alternatives to your benchtop dispenser. This 'air free' system's driver uses a linear drive instead of pneumatic pressure, and promises of higher repeatability, dot-to-dot, than other units.

Mannequins on Your Mainframe

Mannequins on Your Mainframe With a decade-plus of history, digital human modeling's most significant advances may be recent tools from software vendors. They offer more integration with existing CAD/CAE systems enabling mainstream mechanical engineers to conduct analyses that had required high-end analytic tools and human factor or ergonomic specialists.

For more on this subject, subscribe to GlobalSpec's e-Newsletter DirectU2 The world of Design & Analysis Software.

Industrial Hardware . . .
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Fact or Friction Principles Manage Wear

Fact or Friction Principles Manage Wear What concepts dominate hardware decisions? Then also consider some new rules regarding oft-misunderstood mechanisms of friction and wear. Practical guidelines like 'prefer pivots to slides, and flexures to either'; but also lessons that might lead to low friction designs without lubricants, specialty materials, or rolling elements.

Buttons Can Control Your Tamper

Buttons Can Control Your Tamper Engineers deploy technologies to protect systems from unauthorized access, accidental triggering, or harm from environmental exposure like water jets. For panel control processes, choices include tamper-resistant, momentary, or maintained action pushbutton switches. Its above-panel profile of 1.8 mm ranks among the industry's shortest.

Focus On . . .
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Lighten Up with Tolerance Rings
USA Tolerance Rings

Lighten Up with Tolerance Rings Save on machining and steel costs. Welding tubes often causes distortion resulting in out of round conditions and the need for expensive machining of the tubes. Tolerance rings compensate for welding distortion, paint over spray, and misalignment, while allowing for indexing and the use of DOM tube and less expensive bearings.

Meet Your Customers' Needs for Innovatation
Siemens PLM Software — Velocity Series

Meet Your Customers' Needs for Innovatation How do we turn what customers expect into innovations that do more than they imagined? The Siemens answer: PLM Software for small- to mid-sized businesses to improve customer responsiveness.

• Realize 50% reductions in customer delivery time
• Slash engineering change orders by 40%

Assess your ability to respond to today's customer demands here.

Careers & Commentary . . .
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Change Your Mind: Live Longer

Change Your Mind: Live Longer Scientists say flexible people live longer. Others add that real understanding comes from considering both sides of an issue. So, give some ground when reading why scientists changed their minds — especially after years of arguing opposite conclusions. That's the nifty idea behind John Brockman's latest anthology, largely about technology and education. It presents the revised positions of 150 'leading thinkers' on everything from machine artificial intelligence, to football, and even to life elsewhere in our galaxy.

Diversions . . .
Mirror, Mirror...What's the Fairest Tech of All?

Mirror, Mirror ... What's the Fairest Tech of All? In the scorched, usually-cloudless desert outside Las Vegas rests one of the best hopes to furnish electrical power a lot more efficiently. It involves a new twist on one of the oldest methods of harnessing solar energy: mirrors. On a grand scale. Huge reflectors concentrate enough heat to generate steam and drive garden-variety turbines. A single square mile of mirror field can generate as much as 80 MW.

Share Your Thoughts . . .
About This Month's Topic

About This Month's Topic Can We Protect Intellectual Property?

How important is your company's IP? Are your top products based on protected IP? Can IP be sufficiently protected in this era of global markets and endless file sharing? Is it worth it?


Join the discussion...


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February 12, 2009 - Volume 4 Issue 2
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