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GlobalSpec: DirectU2 Mechanical Components
May 14, 2009
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Tiny Bubbles Make Fine MicroFoam

Tiny Bubbles Make Fine MicroFoam June is the most active month for weddings, so what better time for engineers to investigate something old and something new. At the National Plastics Expo in Chicago, you can fixate on new bioplastics or focus on advances in century-old techs like injection molding. One exhibited tech is microcellular foam, which is produced by injecting supercritical gases into the polymer mix. This creates uniform and tiny bubbles throughout the melt and a finished part weighing up to 30% less than solid-resin parts. Other advantages: material savings, reduction in cycle times and energy consumption, and the ability to mold parts with varying wall thicknesses.

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The Black and White of Bellows Design

MS Bellows

The Black and White of Bellows Design Since 1964, MS Bellows has designed and manufactured bellows and assemblies for critical applications in fields ranging from aerospace to medicine. We provide:

• Bellows form and function design
• Assembly techniques design
• Package envelope layout design
• State-of-the-art manufacturing techniques
• Stringent quality control
For information — www.msbellows.com

Baldor's Dodge Hydraulic ISAF Bearing Wins Plant Engineering Product Award
Baldor Electric Company

Baldor's Dodge Hydraulic ISAF Bearing wins Plant Engineering Product Award Baldor's Dodge Hydraulic ISAF bearing won the Plant Engineering Product of the Year 2008 Gold Award in the Power Transmission category. This rugged bearing is suited for large bulk handling conveyors, is easy to install/remove, features two superior sealing systems, and has housing and inner units made of ductile iron for added strength.

Metal-polymer Bearings for Oscillating Applications
GGB

Metal-polymer Bearings for Oscillating Applications GGB offers metal-polymer bearings for improved dry wear performance in high-frequency, low-amplitude oscillating applications. DP11™ bearings feature a steel backing and porous bronze interlayer impregnated and overlaid with a layer of PTFE with solid lubricant and fillers. The bearing layer provides low friction performance, and the backing provides mechanical strength.

Italian Specialist in Bearings Rings

Prosino S.r.l.

Italian Specialist in Bearings Rings Prosino, Italy with diameters ranging from 8 mm to 300 mm, manufactures rings for angular contact bearings and single and double raw cylindrical rollers bearings. Production commences from turning operation performed by CNC and multi-spindle lathes. The rings are then heat treated. Finishing superficial operations are generated with vibrators. More info. on www.prosino.com.

Ultrasonic Fasteners . . .
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Tighten Bolts to Load — No Need for Torque
Load Control Technologies

Tighten Bolts to Load — No Need for Torque Load Control Technologies embeds a 50 micron thick barcode/ultrasonic transducer on either ends of the user's existing fastener without affecting the form, fit, or function of it. Bolt identification is done via a data management device that handles exact load assembly or inspections throughout the life of the joint at ±3% accuracy. This is the only method of inspection without the need to loosen/re-torque the fastener. Your existing (torque) tools can be easily modified.

Bearings & Bushings . . .
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Take Two Bearings and Call in the Morning

Take Two Bearings and Call in the Morning Precision ball bearings with ground raceways are pivotal components in alternative back pain treatment. Equipment for treating spinal compression holds a patient stationary while a lower mattress moves to stretch the patient's lower body. The design reduces slipping or sticking that occurs when using plastic or composite slides.

Science Keeps the Bearings Running

Science Keeps the Bearings Running Most engineers appreciate the upside (correct lubrication extends bearing life) and downside (lube failure leads to bearing failure). This report can enhance the science you apply in evaluating greases, oils, or dry lubricants, considering factors ranging from bearing design and operating speeds, to temperatures and lube intervals.

Tools & Testing . . .
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Pocket Protector for Bearings

Pocket Protector for Bearings Motor shaft voltages that discharge through machine frames and bearings can degrade lubricants and cause bearing failure. Wider use of variable frequency drives has increased the risks. This non-contact pen, held near the motor, counts electrical discharges and helps operators avoid situations that shorten bearing or machine life.

Verifying Bearing Torque

Verifying Bearing Torque Some manufacturers can't verify bearing ratings because accurate bearing torque gages are hard to find. This Rotational Electromechanical Assembly Press helps ensure the bearings will meet efficiency needs. The device controls load and rotation while measuring torque values, while the bearing sits in a frictionless fixture.

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Power Take-off [PTO] Clutches
Orttech, Inc.

Power Take-off [PTO] Clutches Ortlinghaus PTO clutches can be actuated electromagnetically, hydraulically, or pneumatically and are designed for tough, industrial applications. These custom or standard design products are ideal for agricultural, marine, mobile equipment, off-highway, and commercial on-highway applications. Compact designs enable maximum design flexibility. Learn more.

MIL-SPEC Springs Available from Lee
Lee Spring Company

MIL-SPEC Springs Available from Lee Lee Spring is a leading manufacturer of MIL-SPEC Springs in compliance with Military Specifications for both compression springs (MS 24585) and extension springs (MS 24586). These custom products are manufactured utilizing DFARS compliant materials. Lee's U.S. operations offer the engineering and manufacturing expertise required to meet these exacting standards.

Pipe Viper PVC Pipe Bending Tool
James Spring & Wire Company

Pipe Viper PVC Pipe Bending Tool The Pipe Viper allows you to bend PVC pipe using no heat guns, heat boxes, or heat blankets. Bend around any curved objects or use a standard pipe bender. Glue fittings are eliminated — no measuring and cutting for fittings. Perfect tool for electricians, plumbers, or datacom techs. Visit James Spring. Distributors wanted.

Custom Stages from Steinmeyer!
Steinmeyer, Inc.

Custom Stages from Steinmeyer! Steinmeyer's FMD division has been producing custom stages for over 130 years! We're not easily intimated when it comes to these types of applications. Our stages offer some of the lowest runout accuracies available while still using mechanical linear bearings! Learn more.

Materials . . .
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Flexing Micro Muscles for Med

Flexing Micro Muscles for Med This acquisition could expand the use of electrically conductive polymers. An Irish company announced its plans to develop devices based on Micromuscle. The polypyrrole material changes volume when electrically stimulated (1-2 volts), permitting control of mechanisms in medical leads, catheters, and drug delivery products.

For more on this subject, subscribe to GlobalSpec's e-Newsletter DirectU2 The world of Medical Equipment Design.

Mating Nanoparticles with Polyurethane

Mating Nanoparticles with Polyurethane Researchers developed a method that resolves compatibility problems between nanoparticles and polyurethane coating hardeners. They created nano-modified binders used to formulate polyurethanes with high resistance to dry and wet scratching, solvents, chemicals, and water — and still retain the desired glossiness of conventional two-component clearcoats.

Industrial Hardware . . .
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Fast Look at a Fast Fastener

Fast Look at a Fast Fastener This video clip conveys how quickly this non-marring hub fastener works. In a system designed for frequent removal, slots are machined into the hub, creating a cantilever section. As a cap screw is tightened, the cantilevered section securely clamps onto the shaft. The screw can be tightened repeatedly without marring the shaft.

If you find this subject interesting, subscribe to GlobalSpec's e-Newsletter DirectU2 The world of Fastening, Joining & Assembly.

Beefed-up Transfer

Beefed-up Transfer With many products getting lighter, you'd think conveyors could lighten up, too. But one company is going the other way, introducing a heavy-duty, low-maintenance transfer system. The beefy new conveyor features a high-efficiency drive system and a roller design that requires no lubrication. It can transfer loads up to 660 lbs.

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Archived Seminars Now Available for Design Engineers
Thomson — A Danaher Motion Company

Archived Seminars Now Available for Design Engineers Archived Education and Training Seminars. Often the ideal motion control solution machine builders require is optimal balance of performance, life, and cost. Webinar topics include: Linear Bearings and Guides; Ball Screws; Gearheads; Clutches and Brakes; and Linear Systems.

View more on the Archived Webinars and all Thomson Featured Products

Take a Brake from Demanding Applications

Dellner Brakes AB

Take a Brake from Demanding Applications Dellner Brakes AB is the leading manufacturer of hydraulic caliper disc brakes and locking devices for industrial use in a wide range of applications. Dellner Brakes is located in Falun, Sweden with sales offices in the United States.

Careers & Commentary . . .
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Post Your Job or Resume Today
Engineering & Science Career Network

Post Your Job or Resume Today Post your job or resume on the Engineering & Science Career Network today! Employers — reach top candidates. Job seekers — reach industry employers. Act now to find that perfect fit.

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Elementary, My Dear Watson
 

Elementary, My Dear Watson Perhaps some thought the Man vs Machine contests were put to rest after an IBM supercomputer defeated super chess champ Kasparov. Yet IBM is seeking a tougher human challenge. Its new supercomputer Watson is being prepped to compete on Jeopardy, though its creators are concerned the machine may still be too elementary. Because Watson can't communicate like humans, it will rely on text messages instead. The real question is who will be using artificial intelligence, Watson or the humans?

Diversions . . .
Tiny Bubbles Divulge Dolphin Strength

Tiny Bubbles Divulge Dolphin Strength They stumped zoologist James Gray 75 years ago, but dolphins finally showed the muscles giving them incredible acceleration. RPI researchers created a diagnostic technology combining force and flow measurement techniques, then videotaped dolphins swimming through thousands of tiny air bubbles to calculate the source and the forces dolphins were producing. The technique used to track and measure the water flow around the retired U.S. Navy bottlenose dolphin is called Digital Particle Image Velocimetry (DPIV).

Share Your Thoughts . . .
About This Month's Topic

About This Month's Topic Tech's Darling Half Dozen

SME has published its annual list of technologies that could change manufacturing; two are nanotechs and two involve rapid manufacturing. Are these THE techs that will change the world? Would you add or subtract any?


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May 14, 2009 - Volume 4 Issue 6
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