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GlobalSpec: DirectU2 Mechanical Components
June 11, 2009
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Keeping the R&D Blades Turning

Keeping the R&D Blades Turning  In mature industries, companies sometimes trap themselves into believing that a key mechanical system has reached its effective design limit. That thinking can lead to reductions in R&D and surrendering a competitive edge, as highlighted in this article examining the gas turbine market. That market saw some companies draw back and others carry on with research. The results were growth rather than stagnation, and many advances in turbine technology, including the first gas turbines with intercoolers, and huge efficiency boosts. The lesson is useful across industries, especially when a very recessed economy, sluggish markets, and fierce competition might cause company leaders to stop investing in tomorrow.

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Quad Linears are Real Workhorse Units

RK Rose + Krieger

Quad Linears are Real Workhorse Units QUAD Linear Units feature an extruded aluminum body with Acme-screw spindle in five sizes from 30 to 80 mm. QUAD linears make ideal print-head stands where resistance to vibration, ease-of-adjustment, and high torque are necessary. QUAD linears feature guide tables fitted with free-from-play sliding guide elements. Right-hand, left-hand, and split spindles available.

Contaminant-free Compressed Air for Pneumatics
SKF/North America

Contaminant-free Compressed Air for Pneumatics The SKF® "SFD" dryer system is uniquely engineered for industrial applications to deliver compressed air free of oil, contaminants, and water. In conjunction with large air compressors and systems, this compact unit dries compressed air for pneumatic applications directly from the tank, eliminating a need for... (More about SKF products).

Introducing New Affordable Servo Gearhead
Cone Drive

Introducing New Affordable Servo Gearhead The Series S is an affordable servo rated reducer suited for both the packaging and general automation market. The flexibility means you can have any output shaft configuration you need — you can even change on the fly. Featuring Conex gearing, the Series S is the highest rated reducer of its type.

SAE 52100 Steel Grade Rings
Prosino S.r.l.

SAE 52100 Steel Grade Rings Are you looking for a long-experienced and certified manufacturer of rings (turned, heat treated, and ground) in SAE 52100 steel grade (100Cr6)? Contact PROSINO S.r.l., Italy for a quote at www.prosino.com.

Strong, Flexible Coupling . . .
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Very Flexible Coupling with High Strength and Stiffness
Oren Elliott Products, Inc.

Very Flexible Coupling with High Strength and Stiffness The type UA Oldham/Universal coupling from OEP Couplings is, in many ways, the ultimate flexible coupling: it offers an unparalleled combination of flexibility, strength, and stiffness. It accommodates up to 0.050 in. of radial and up to six degrees of angular misalignment while exerting negligible reactive forces on support bearings. With its machined metal midsection and internally greased Delrin wear bushings, no other coupling this strong is this flexible, and no other coupling this flexible is this strong.

Bearings & Bushings . . .
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Ceramic Bearings Can Win Bike Races

Ceramic Bearings Can Win Bike Races Lighter and smoother, two reasons why competitive bikers favored ceramic hybrids when they first became available. Now, racers can opt for full ceramic bearings to help shave every ounce from hubs and pivot points. The bearings boast silicon nitride balls and Zirconia ceramic races to eliminate brittleness inherent in other ceramics.

Drive Out Drivetrain Weight, Cost

Drive Out Drivetrain Weight, Cost A new polyimide manages well in lieu of metal parts in hot, dirty environments. It embeds contaminating particles and holds them below the wear surface, unlike metal substrates. These properties convinced a powertrain manufacturer to use polyimide thrust washers in planetary gears in SUV transfer cases.

Tools & Testing . . .
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Creating a Flap in Wind Power

Creating a Flap in Wind Power Purdue University developed a technology that could both improve wind turbine efficiency and test turbine blades for fatigue. Embedded uniaxial and triaxial accelerometers reveal blade forces. These sensors could trigger flaps similar to airplane wing systems, capturing more energy and preventing blade damage in high winds.

Preventing Peel in Pipes

Preventing Peel in Pipes One of the more vital safety tasks is preventing gas line leaks, and many regulations aim to ensure the engineering is carried out. But how do you ensure the joint seals? This testing fixture determines the peel resistance of plastic foil and textile fiber linings used to seal the joints of gas pipes already in place.

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Reduce Spring Height by 50%

Smalley Steel Ring Company

Reduce Spring Height by 50% Smalley Wave Springs can replace conventional coil springs while occupying only half the space and providing the same force and deflection. Select from over 4,000 stock springs available in carbon and stainless steel or utilize Smalley's No-Tooling-Cost™ manufacturing process on special designs, available from .200 in. to 90 in. Learn more.

New 2009 Expanded Lee Catalog

Lee Spring Company

New 2009 Expanded Lee Catalog Lee Spring springs into action again with their expanded 2009 catalog. Over 16,000 RoHS-compliant stock springs are offered, including more 17-7 Stainless Steel REDUX™ Wave Springs, now in sizes up to 1.75 in., more battery springs, now available in silver-coated Beryllium copper for enhanced conductivity, and more Type 316 Stainless Steel Lite Pressure Compression Springs.

Constant Force Springs
Vulcan Spring & Mfg. Co.

Constant Force Springs Conforce springs offer high force with small space requirements, provide long linear reach with minimal force buildup, and store power indefinitely when extended. They are ideal for a wide variety of applications where constant force is needed, including applications requiring smooth returning and retrieving, counterbalancing, tensioning, and loading applications.

Precise, Adjustable Positioning Stages
Velmex, Inc.

Precise, Adjustable Positioning Stages Precision UniSlide assemblies come in hundreds of sizes and lengths up to 90 in. Widths range from 1.5 to 9 in. Models include plain screw drive and graduated knob style to measure travel to 0.001 in. or 10 microns. Maximum payload is 400 lbs.

Materials . . .
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Synthetics Have You Seeing Red

Synthetics Have You Seeing Red Someday, a rope may turn red to save your life. Polymers display conductive and self-repair abilities. Now, the University of Illinois developed self-sensing polymers containing mechanically active molecules, or mechanophores. They react chemically (change color) when stressed by tensile loading. Researchers forecast the ability to regenerate or self-reinforce.

Thought for Food

Thought for Food A clarified polypropylene is poised to replace polycarbonate in food containers. One key to moving up the consideration list: it alleviates concern over possible health effects of bisphenol, a polycarbonate feedstock. This clarified polymer is also 50% less hazy than previous PP standards, has high temperature range, and is recyclable.

Industrial Hardware . . .
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Doubly Dextrous Robot Design

Doubly Dextrous Robot Design Jointed, two-link arm SCARA robots have served well for decades, but have a weakness. The robots can't reach the center of their workspace. A unique arm design and ceiling-only mount allow this new machine to maneuver under itself, eliminating any dead space and creating a work zone equal to robots twice its size.

Switching Switches for Harsh Environments

Switching Switches for Harsh Environments Susceptibility to chemicals and solvents, heat, and moisture had you avoiding pressure sensitive adhesives switches? This video sheds new light on an alternative. It details the construction and uses of heat-sealed membrane switches, in which the substrate layers and circuitry are thermally fused together into a homogeneous unit.

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Advanced Graphic Force and Torque Gauge CENTOR Star
Com-Ten Industries

Advanced Graphic Force and Torque Gauge CENTOR Star The CENTOR Star is the most advanced force gauge currently available; it has become the benchmark tool for force measurement. Besides having all the functionalities of the CENTOR Easy, it also provides handy further possibilities.

Twin Rail Shaft Assemblies from Lintech

LinTech

Twin Rail Shaft Assemblies from Lintech These Dual Rail shaft assemblies are a complete pre-engineered round rail assembly which simplifies the use of a linear bearing system in a mechanical positioning application. The two steel shafts are mounted and pre-aligned on the common base, therefore eliminating the time consuming alignment process normally required for two separate shafts.

Careers & Commentary . . .
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Good Math Sobers Green Calculations

Good Math Sobers Green Calculations On the surface it sounds like a great idea, and most folks stand ready to support green initiatives. But as engineers and scientists, we realize that there's a need for better logic and simple math that can be used to educate all about the good in green, says Cambridge physics professor David MacKay. In this CNN.com commentary, he warns that the failure to give straight talk in energy discussions only permits persistence of wishful, wasteful ideas.

Diversions . . .
Sweetening the Allure of Biofuel

Sweetening the Allure of Biofuel To paraphrase the famous Jackie Gleason, "How sweet it is!" Borrowing from the strange world of Willy Wonka, the biofuels movement reached out with a bit of wacky PR. The case in point is race car fueled by chocolate and sporting a steering wheel made from carrots. The auto may be the world's fastest biofueled vehicle, running on fuel made from chocolate factory waste and vegetable oil.

Share Your Thoughts . . .
About This Month's Topic

About This Month's Topic Put Up Your Nukes

Is it time to stop fighting the urge, and make nuclear power politically correct again? Shouldn't we help pick up the pace of progress


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June 11, 2009 - Volume 4 Issue 8
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