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Gearboxes and Gearheads Specifications

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Ratio




   Gear Ratio (Input over Output):
 
     Ratios are generally specified at X: 1, where X is an integer. To ease the burden on our search engine, this ratio is entered as X/1, or X. Therefore a ratio of 5:1 is entered as 5. A 5:1 ratio means that a motor input of 1750 RPM is converted to 350 RPM.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
Torque




   Output Torque:
 
     Torque is a measure of angular force that produces rotational motion. Torque is the real consideration for output specification. Horsepower output has little application relevance.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
Power




   Maximum Input Power:
 
     A reducer's input HP rating represents the maximum prime mover size the reducer is designed to handle.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
Gearing




   Gearing Arrangement       
   Your choices are...
 
      
 
   Spur

NEMA cutaway (a)
Courtesy of Parker Bayside

 
     Gears with teeth that are straight and parallel to the axis of rotation. Good for parallel shafts.
 
   Helical
 
     Gears with teeth that spiral around the gear. Similar to spur gears but with greater time of contact and quieter.
 
   Planetary

Helical Planetary Design - gearhead
Courtesy of Parker Bayside

 
     This configuration gets its name from its resemblance to a solar system.  Planetary reducers can be designed with gear sets or a set of planetary cones.  In planetary gear reducers, planet gears revolve around a sun gear. The input shaft rotates the sun gear. Each of the planet gears simultaneously applies a torque to the rotating planet member that then applies a torque to the output shaft (back side).  Planetary cone reducers operate on a similar principle, utilizing an input disc, control ring, and planetary cone power train instead of a gear set.
 
   Harmonic
 
     Utilizes a nested gear within a circular spline, the inside one being flexible and containing two fewer teeth. Each turn of the inside moves the flexible gear anti-clockwise on the Circular Spline.
 
   Worm

Reducer
Courtesy of LEESON Electric - A REGAL-BELOIT Company

 
     A threaded input shaft meshes with a worm gear that is mounted to the output shaft. Usually used for right angles.
 
   Bevel / Miter

NEMA cutaway (b)
Courtesy of Parker Bayside

 
     Gears who shafts lie perpendicular to each other, therefore utilized mainly in right-angle applications.  Miter gears are bevel gears with a 1:1 ratio.  They are not used for speed reduction.
 
   Cycloidal
 
     Cycloid reducers use rolling elements (such as a cam follower) and a multilobe cam to transmit torque and provide speed reduction.  Cycloidal reducers can provide high reduction ratios with low backlash, high accuracy, and high stiffness. The load-sharing feature of cycloidal reducers also allows it to withstand high shock loads.
 
   Hypoid
 
     Hypoid gearing is a right-angle, non-intersecting drive using a drive gear (resembling a worm) offset from the center of the driven gear.
 
   Other
 
     Other, unlisted, or proprietary gear arrangement.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
More Specs




   Maximum Input Speed:
 
     Exceeding the Maximum Input Speed can result in oil "churning", which is detrimental to the life of the speed reducer.
 
   Search Logic:      All matching products will have a value greater than or equal to the specified value.
   Reducer Mounting Configuration      A speed reducer is termed a gearhead if it is entirely and directly mounted onto a motor, not just the shaft. Therefore, other speed reducers (gearboxes) are typically coupled with the shaft and then base-mounted. The coupling of the shaft from the prime mover to the input shaft of the speed reducer can be accomplished in a few different ways. If the two shafts are coupled shaft-to-shaft directly, a coupling is required. If they are not coupled shaft-to-shaft, the speed reducer generally has a "quill-style" or hollow shaft for the prime mover shaft to mount into. The coupling is accomplished with a clamping pinion gear or adapter plate. Specific NEMA face adapters (coupling type) are also manufactured to eliminate sizing concerns between motor and gearbox.
   Your choices are...
 
      
 
   Flange(s)

Planetary Gear Reducer - high torque
Courtesy of alpha gear drives, Inc.

 
     Unit utilizes a flange, or flanges, for input and/or output. Flanges can be round or square.  Flange may be for mounting a motor or mounting to a machine surface.
 
   Integral Base

Gearmotor - base mount
Courtesy of LEESON Electric - A REGAL-BELOIT Company

 
     Unit is base or foot mounted.  They may have shaft inputs and outputs or C-face or NEMA motor mounts.  The load of the reducer is not supported by the motor.  Also includes gear drives and speed reducers.
 
   Motor Mount

Servo Gearhead
Courtesy of Parker Bayside

 
     Commonly referred to as gearheads, these reducers are mounted entirely onto the motor and motor shaft.
 
   Shaft Mount

Planetary Gear Reducer - self-contained
Courtesy of alpha gear drives, Inc.

 
     Gearboxes that do not have an integral base.  The weight of these reducers is supported entirely by the driven machine housing or drive shaft.  The input shaft of the gearbox does not absorb the reducer weight or torque reaction.  Also includes gear drives and speed reducers.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   NEMA Mount

NEMA enclosed Gearheads
Courtesy of Parker Bayside

 
     Specific NEMA face adapters (coupling type) are used to eliminate sizing concerns between motor and gearbox.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Reducer Input       
   Your choices are...
 
      
 
   Hollow Shaft

Hollow Shaft Right Angle Multidrive
Courtesy of Parker Bayside

 
     "Quill-style" or hollow shaft for the prime mover shaft to mount in
 
   Solid Shaft

Gearmotor - nonmotorized
Courtesy of LEESON Electric - A REGAL-BELOIT Company

 
     Requires coupling.
 
   Coupling or Bushing
 
     Driven shaft fits into integral coupling or bushing.
 
   Other
 
     Other, unlisted, or proprietary input type.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Reducer Output:      Reducers having hollow output shafts are usually shaft mounted to the driven load, with the shaft of the driven load being inserted into the hollow shaft. If no output flange or secondary base is used, a reaction arm prevents the reducer housing from rotating when there is no base mounts or flanges
   Your choices are...
 
      
 
   Hollow Shaft

Hollow Shaft Right Angle Multidrive
Courtesy of Parker Bayside

 
     "Quill-style" or hollow shaft
 
   Solid Shaft

Gearmotor - nonmotorized
Courtesy of LEESON Electric - A REGAL-BELOIT Company

 
     Requires coupling.
 
   Coupling or Bushing
 
     Driving shaft fits into integral coupling or bushing.
 
   Other

Output Shaft with involute and ISO Flange
Courtesy of alpha gear drives, Inc.

 
     Other, unlisted, or proprietary output type.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Multiple Outputs?

Dual Shaft Right Angle Multidrive
Courtesy of Parker Bayside

 
     A single input shaft can drive multiple output shafts. The output shafts are usually parallel and in-line. However, some unique configurations exist that allow for offset shafts to be driven at different speeds.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Reaction-Arm?
 
     A reaction arm prevents the reducer housing from rotating when there is no base mounts or flanges.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Shaft Alignment       
   Your choices are...
 
      
 
   Parallel In-line

Planetary Gear Reducer - self-contained
Courtesy of alpha gear drives, Inc.

 
     The input (driving) shaft and the output (driven) shaft can be connected with an imaginary axial line through the center of each shaft at 0° angle.
 
   Parallel Offset

spur offset-shaft gearhead
Courtesy of Portescap

 
     The input (driving) shaft and the output (driven) shaft are parallel, however they reside in the gearbox at different heights above the horizon.
 
   Right Angle

Fractional & Integral HP Gear Reducers
Courtesy of LEESON Electric - A REGAL-BELOIT Company

 
     The input (driving) shaft and the output (driven) shaft are perpendicular to one another. This is most common with worm gear speed reducers.
 
   Non-perpendicular Angled Shafts
 
     Uncommon, the input (driving) shaft and the output (driven) shaft are not perpendicular to one another, but they are angled.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Vertical Shaft(s)?

Vertical Output Shaft Low Base
Courtesy of LEESON Electric - A REGAL-BELOIT Company

 
     In order for a shaft to be orientated in a vertical position, considerations need to be made regarding lubrication.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
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