Aluminum Alloy Filler Alloys and Consumables Datasheets

AMPCO-CORE® -- 200

AMPCO-CORE ® 200 is an aluminum bronze flux core wire for use with the Gas Metal Arc Welding process. AMPCO-CORE ® 200 is primarily an overlay filler metal. The high strength values of the deposit combined with excellent wearresisting characteristics make this alloy unsurpassed for bearing... [See More]

  • Welding Filler Types: Aluminum; Carbon Steel; Copper
  • Joining Process / Product Form: MIG Spool (GMAW); Flux Cored Wire
  • Applications / Materials Joined: Aluminum Bronze
  • Diameter / Thickness: 0.0450 to 0.0620
Aluminum Flux 4 oz.
from Detroit Torch & Mfg. Co.

Overview: High temp aluminum flux is used to help prevent oxidation during the welding process. Details: High Temp Aluminum gas welding flux is for all aluminum welding. Mixes with water to a paste consistency. Eliminates the need to clean aluminum prior to welding. [See More]

  • Welding Filler Types: Aluminum
  • Weld Positions: All positions
  • Joining Process / Product Form: Powder
  • Fluxes & Cleaners: Welding Flux
Esab Aluminum Solid Wires -- ER4043
from ESAB Welding and Cutting Products

Features. ESAB 4043 is one of the oldest and most widely used welding and brazing alloys. It can be classified as a general purpose type filler alloy. The silicon additions result in improved fluidity to make the alloy a preffered choice by welders. This alloy is less sensitive to weld cracking and... [See More]

  • Welding Filler Types: Aluminum
  • Tensile Strength (UTS): 28282
  • Joining Process / Product Form: Solid wire or rod
  • Yield Strength (YS): 34084
SuperGlaze 4043 MIG
from Lincoln Electric Co. (The)

Top FeaturesDesigned for welding heat-treatable base alloys and more specifically the 6XXX series alloysLower melting point and more fluidity than the 5XXX series filler alloysLow sensitivity to weld cracking with the 6XXX series base alloysSuitable for sustained elevated temperature service, i.e. [See More]

  • Welding Filler Types: Aluminum
  • Joining Process / Product Form: Solid wire or rod; MIG Spool (GMAW)
  • Applications / Materials Joined: 6XXX Alloys, Automotive Components
  • Diameter / Thickness: 0.0300 to 0.0625
Backing Ring -- CC
from Robvon Backing Ring Company, Inc.

Designed primarily for automatic welding and to allow quick and easy joint alignment where the inside diameters are slightly out-of-round. Nubs can be chipped off or left intact to be melted into first root pass. [See More]

  • Welding Filler Types: Aluminum (optional feature); Carbon Steel (optional feature); Copper (optional feature); Steel - Stainless (optional feature); Chrome Moly
  • Weld Positions: All positions; Vertical Downhand; Flat; Horizontal; Overhead; Vertical Up or Down; Vertical Up
  • Joining Process / Product Form: Rings or other shapes that backup or fill-in and provide spacing in a weld joint.; Backing Ring
  • Approvals / Conformance: ASTM / UNS (optional feature); MILSPEC (optional feature)
CD Weld Stud -- CD Weld Stud Aluminum Alloy Series
from Southern Stud Weld, Inc.

Capacitor Discharge Studs are available in many different sizes, from a base diameter of a #2 stud up to 3/8" , and from a length of 1/4" up to 3". Standard material for CD Studs are: Low Carbon Copper Flashed Steel, Stainless Steel, Aluminum Alloy, and Brass. External threads adhere to the UNC-2A... [See More]

  • Welding Filler Types: Aluminum
  • Diameter / Thickness: 0.0860 to 0.3750
  • Joining Process / Product Form: Weld Stud or Nut
  • Tensile Strength (UTS): 60000
Aerospace Alloy -- AMS 4180
from Universal Wire Works Inc.

Alloy 1100 is virtually pure aluminum designed to weld grades 1100 and 3003 aluminum sheets, plates, bars, etc. [See More]

  • Welding Filler Types: Aluminum
  • Joining Process / Product Form: Solid wire or rod
  • Applications / Materials Joined: 1100, 3003 Aluminum
  • Diameter / Thickness: 0.0300 to 0.1250