Image Credit: U.S. Plastic Corp. | Clark Solutions | GRI Pumps
Magnetic drive pumps are sealless centrifugal pumps that use a coaxial magnetic coupling to transmit torque to an impeller. They are energy efficient and can circulate a variety of fluids including acids, caustics, and oils. Magnetic drive pumps (like most sealless pumps) have a higher capital cost than comparable centrifugal pumps, but offer reduced operating costs due to the lack of seal replacement, cleanup, waste, and downtime. They are particularly useful for transporting hazardous or expensive chemicals because there is no mechanical seal, eliminating the possibility of leakage or failure due to an obstruction.
Pump Operation and Classification
All pumps are designed to operate on either a dynamic or positive displacement principle. Dynamic pumps utilize fluid momentum and velocity to generate pump pressure while positive displacement pumps use expanding and contracting cavities to move fluids. Dynamic pumps produce a variable flow suited for generating high flow rates with low viscosity fluids, while positive displacement pumps produce a constant flow suited for producing high pressures (and low flow rates) with high viscosity fluids.
Magnetic drive pumps use magnets to generate movement. These magnets are mounted on a carrier or drive assembly and are driven by a standard electric motor. For dynamic pumps, this drive assembly typically moves an impeller; for positive displacement pumps, it moves a mechanism which expands and contracts a cavity. The drive assembly consists of two separate rings of permanent magnets. The outer set moves the inner set via a rotating magnetic field, which in turn drives the pumping mechanism.
This image from Viking Pumps shows a typical arrangement of the drive assembly in a rotating shaft magnetic drive pump:
Image Credit: Viking Pumps
This image (from MicroPump, Inc.) shows a similar configuration, this one of a magnetic drive gear pump:
Image Credit: Micropump, Inc.
Most magnetic drive pumps are centrifugal pumps (a subset of dynamic pumps), although there are also positive displacement magnetic drive pumps (like the gear pump pictured above). Centrifugal pumps utilize one or more impellers to generate fluid velocity. To learn more about how centrifugal pumps function, visit the Centrifugal Pump Selection Guide page on GlobalSpec.
There are two basic types of magnetic drive pumps: rotating shaft and stationary shaft.
Rotating shaft magnetic drive pumps are designed for heavy-duty applications. They are usually made of metal, which provides the best strength, temperature, and pressure ratings. The rotating shaft increases the complexity of the pump, meaning more parts are required. More parts means more maintenance and higher costs.
Stationary shaft magnetic drive pumps have fixed shafts and the driven magnets move an entire are designed for light to medium-duty applications. They are usually made of non-metallic components (such as ceramics and plastics) which generally provide good corrosion resistance but have a limited temperature range up to 200-250°F. The stationary shaft decreases the complexity of the pump, meaning less parts are required, simplifying maintenance and reducing cost.
The primary specifications to consider when selecting magnetic pumps are flowrate, pump head, pressure, horsepower, power rating, outlet diameter, and operating temperature. The Pump Flow page on GlobalSpec provides more information on the significance of these specifications.
When considering using magnetic drive pumps for a particular application, there are a number of factors specific to these pumps that should be considered.
Conventional pumps, bearings are typically located away from the pumped media and are lubricated with other materials. Conversely, the bearings on the impeller shaft of magnetic drive pumps are lubricated by the pumpage itself. Therefore low flow, dry running, suspended solids, or media with poor lubrication qualities all can affect the reliability and lifetime of these bearings, and should be taken into account when considering this type of pump.
Operating Temperatures and Overheating
The magnets in a magnetic drive pump can demagnetize if exposed to temperatures above their upper limit. To avoid failure during high temperature applications, users should avoid dry running and other conditions that could cause unaccounted or unnecessary heat gain within the pump.
Selection Tip: If overheating is a concern, select a pump with magnet material able to handle 25-50°F above the expected maximum operating temperature.
All magnetic couplings are rated for a maximum torque. Beyond this point the magnets operate at reduced speeds; a state known as "decoupling". Operation in this state can permanently demagnetized the magnets, making these pumps especially vulnerable to variable operating conditions resulting in high power demands. To prevent decoupling, power monitors should be used for most applications involving magnetic drive pumps.
Related Products & Services
Dosing pumps are low-volume fluid pumps with controllable discharge rates used to inject additives into the mixing or pumping system.
Gear pumps use intermeshing gears to pump various types of liquids. Typically, one gear is the driver and the other is free wheeling. The gears have very tight tolerances so that the fluid being pumped cannot pass through them. Common uses for gear pumps include high pressure, metering, and flow control applications.
Plastic pumps are designed to move fluids that would corrode or damage other types of pumps. They provide broad chemical resistance and are less costly and lighter in weight than metal pumps.
Positive Displacement Pumps
Positive displacement pumps use a mechanical force such as gears, bladders, pistons, plungers or diaphragms to push liquid through and out of the pump.
Progressing Cavity Pumps
Progressing cavity pumps are a type of rotary positive displacement pump designed to transfer fluid or media with suspended solids or slurries from the suction side of the pump to the discharge side of the pump, from storage tanks or through pipelines.
Sanitary pumps are used to transport and meter solutions, slurries, and colloids of food and agricultural materials in operations such as food processing that require cleanliness. There are four basic types of sanitary pumps: centrifugal, positive displacement, jet, and airlift.
Infusion or withdrawal syringe pumps provide high pressure and high accuracy for applications such as high performance liquid chromatography (HPLC). Used to deliver precise amounts of fluid at specific time intervals.