Material Handling Carts and Trucks Information

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 Choosing carts and trucks    

Material handling carts and trucks is a generic term to represent a wide variety of wheeled devices whose main purpose is to transport freight, supplies, or other cumbersome materials within a facility and its premises. While the cart may be motorized it is not legal for on-road use, and may also require a finished surface (asphalt, laminate, etc.) for transit. They may also be referred to as pushcarts, trolleys, wagons, or drays; this does not include forklifts, tugs or tractors.

 

 

Operation

 

Locomotion

 

Locomotion is provided by either the physical input of the operator or by a mechanized powertrain.

 

Physical: the cart is equipped with a push bar or other interface that allows the operator (or rarely, draft animals) to push/pull the cart and its burden. These types are more common than its motorized counterpart due to its lower cost, improved agility, and general utility. A braking mechanism may be incorporated, as well as other features.

Image credit:  Best B2B

 

 

Mechanized: an electric or combustion motor powers a drivetrain that delivers propulsion and exceeds the hauling capability of physically-propelled models. Trucks that utilize petrol or gas engines are only for outdoor or loading dock use due to their emissions, while electric varieties are more useful indoors. These carts will have a steering mechanism, brake and throttle, but are less agile than push/pull carts and require occasional maintenance.

 Motorized platform cart

Image credit: ECVV

 

 

Means of locomotion indeterminate, wheels are a necessary component for a cart or truck's transportation. Wheels not connected to a drivetrain may be swivel-fork mounted, and mechanized wheels are almost always axle mounted. Carts typically have four wheels, and trucks may have two or four. Varieties include:

 

Pneumatic — Rubber

An air-filler bladder provides load cushioning, shock absorption, and good traction. 

Picking pneumatic tires

Image credit: Northern Tool

  

Solid/Filled — Rubber

These tires do not puncture and require less maintenance than pneumatic varieties, but at the expense of cushioning and shock absorption. They provide quality traction.

 Solid rubber tire

Image credit: Northern Tool

 

Casters

Solid wheels typically made of urethane, plastic, or metal are best used on flat, level surfaces. Casters offer moderate traction, but no cushioning or shock absorption. They are more common in non-motorized carts and trucks.

 Caster wheel

Image credit: Material Handling Products

 

Track wheels

Rarely, wheels or tires may have a floor-based guidance system, essentially removing the need for a steering mechanism.

 Caster and track

Image credit: LK Goodwin

 

Composition

 

Manufacturers determine the most-suitable material and durable, structured items of freight (such as drums and crates) often require a similarly robust material to handle the burden. As such, metals such as aluminum and steel are frequently used, as well as finished wood products. For items requiring more sensitive handling or cradling (mail, laundry, refuse), materials such as fabric, wire, and plastic may be more suitable; these constituents are often used in conjunction with a limited amount of metal or wood.

 

Features

 

A large variety of integrated features may best serve a cart or truck's functionality, depending upon the application. Some of the more notable features include:

 

Shelving: Layered shelving units may be adjusted or removed to alter a cart's carrying capacity. Tilting shelves will allow easy access and unloading.

 

Lift: A scissor or piston mechanism allows the load to be height adjusted.

 

Dumping: The cart has either a platform that can be inclined to discard its contents, or can be safely upended to the same effect.

 

Brake: A brake can be used to slow and stop a cart, and in carts with a large mass or a need for secure positioning it is a necessity.

 

Collapsible: Carts or trucks that can be folded or disassembled represent minimal storage requirements when the cart is not in use.

 

Narrow: Carts that have small widths are meant to increase mobility when confronted with constrained physical dimensions. 

 

Nesting: A space saving design for carts that interlock or conjoin.

 

Security: An integrated lock and metal encasing can provide content protecting from theft and, in some instances, fire.

 

Spring lift: The cart's carriage is supported by a spring to maintain a height while under load.

 

Riding board: Exclusive to mechanized carts, a small platform or seat is provided so an operator can travel at the same speed as the cart and provide steering, throttle, and braking input.

 

 

Types

 

A limited cross-section of commercially available industrial carts and trucks is as follows:

 

Cabinet

Cabinet carts have compartments with doors and/or drawers for material transport and storage.

Cabinet cart

Image credit:  Northern Tool

 

Container

Containers or utility carts are round or rectangular and have wheels. They are used for general-purpose applications or bulk material transport 

Choice container cart

Image credit: Grainger

 

Drum

Drum carts or trucks are designed for lifting and moving drums. 

Selecting drum trucks

Image credits: Essex Drum Handling

 

Hand

Hand trucks or appliance trucks are wheeled carts or trucks for moving equipment by hand. Typically, the load platform is low to the ground for ease in loading and unloading. 

Hand cart

Image credit: Harbor Freight

 

Instrument

Instrument carts are designed for the transport of sensitive or delicate equipment. They may include features such as shock absorbers or pneumatic wheels. 

Selecting instrument carts

Image credit: Tek

 

Janitorial

Janitorial or cleaning carts are designed to transport cleaning supplies such as pails and mops

Picking janitor carts

Image credit: Rubbermade

 

Linen

Linen and laundry carts are designed to transport linens and laundry in settings such as hotels and restaurants

Choice linen cart

Image credit: TQ Industries

 

Office

Office carts or mail carts contain shelves or racks for the transport of office materials such as mail and files.

Picking mail carts

Image credit: Charnstrom

 

Pallet

See pallet jacks.

Pallet jack handling material

Image credit: MHW Magazine

 

Panel

Panel or board carts are used to transport large panels such as sheets of plywood. Frequently, boards and panels are loaded and transported on edge. 

Selecting panel trucks

Image credit: Vestil Mfg.

 

Platform

Platform carts or trucks have a low platform or deck and handles for positioning and transportation.

Platform carts

Image credit: BPG Home

 

Pipe

Pipe and bar trucks typically use a low platform with cradle geometry to prevent material from rolling off.

Selecting pipe carts

Image credit: Beacon Tech.

 

Shelf

Shelf, tray and stock carts have a wide variety of applications. Examples include material transport, warehouse stock transfer, and tool or equipment transport.

Shelf cart

Image credit: Nationwide Industrial Supply

 

Stockpicker      

Stockpickers and ladder carts are designed for stocking and warehouse applications. They often have shelves and an integral stepladder.

sELECTING STOCKPICKER CARTS

Image credit: HOF Equipment

 

Tilting

Tilting and dumping carts are designed to be tilted and dumped with relative ease. Typically, they have two wheels and a sloped front for ease in unloading.

Selecting a dump cart

Image credit: Sears Roebuck

 

Tracked

Tracked cars are carts used within tracked mining or heavy duty industrial applications.

Selecting mining carts

Image credit: 4 Rail

 

Waste

Waste or recycling carts are wheeled containers for the removal of waste, recyclable materials, or trash.

Picking refuse carts

Image credit: Jim Lims Tools

 

Resources

 

Grainger - Carts and Trucks

 

Nationwide Industrial Supply - Carts

 

Wikipedia - Hand truck; Cart

 

Images credit: Charnstrom Co.




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