How to Select Flow Meters
Image Credit: Aalborg Instruments, Clark Solutions
Flow meters are devices for measuring the flow rate or quantity of a moving liquid or gas. Industrial processes often require these meters for accurate flow measurements. They allow operators to properly monitor and control process flow and to more easily detect system failures. Flow meters can also be used to assist in the design of various types of water systems and facilities.
The basis of good flow meter selection is a clear understanding of the parameters surrounding a particular application. These may include fluid type, fluid viscosity, possible contaminants or corrosive elements, pipe or system size, etc. Flow meters can be classified based on type, performance specifications, and features.
Types of Flow Meters
There are four basic categories of devices: differential pressure (DP), positive displacement (PD), velocity, and true mass.
- Differential pressure flow meters obtain the flow rate by measuring the pressure differential and extracting the square root. Choices for DP meters include cone-type devices, elbow tap meters, flow nozzles, laminar flow elements, orifice plates, Pitot tubes, rotameters, target meters, variable area flow meters, and Venturi tubes.
- Positive displacement flow meters divide the media into specific increments which can be counted by mechanical or electronic techniques. Examples of PD meters include nutating disc devices, oval gear meters, and piston-based designs.
- Velocity flow meters measure velocity (v), which operates linearly with respect to the flow rate (Q) based on the relationship with vessel area (A):
Q = v x A
Because there is no square-root relationship, their range is greater than DP devices. Choices for velocity meters include electromagnetic meters, paddlewheels, sonar-based devices, turbine meters, ultrasonic meters and vortex or shedding meters.
- True mass flow meters are used to directly measure the mass rate of flow. These flow meters include both thermal meters and Coriolis meters.
The GlobalSpec SpecSearch Database provides industrial buyers the ability to select flow meters based on performance specifications. These include the flow rate range, operating temperature, and operating pressure.
- Flow rate range is the range of fluid flow that the device is designed to measure. Mass, velocity, or volumetric flow rates above or below the specified values may not be measurable by the device and could damage the instrument or its calibration.
- Operating temperature is the accepted range of temperatures in which the device can properly operate. Handling media outside this range could damage the instrument.
- Operating pressure is the accepted range of pressures in which the device can properly operate. Pressures below this range may not be measurable and those exceeding this range could cause device failure.
Flow meters can include a number of additions to make the device compatible with the system. These include mounting types, various end fittings, interface options, and electrical outputs. They may also include a number of different features to offer additional measuring capabilities such as temperature or density.
Related Products & Services
Gas Flow Meters
Gas flow meters are used for measuring the flow or quantity of a moving gas in an enclosed pipe or passage.
Liquid Flow Meters
Liquid flow meters are used to measure the volumetric flow rate or amount of a moving liquid.
Mass Flow Meters and Controllers
Mass flow meters and controllers measure flow rate in units of mass or volume per units of time (e.g., pounds per minute). They are designed for use with gases, liquids, steams, or slurries.
Mass Flow Switches
Mass liquid flow switches and mass gas flow switches are devices used for measuring the flow or quantity of a moving liquid or gas in terms of a unit of mass per unit time, such as pounds per minute. These devices may be sensors with electrical output or may be stand-alone instruments with local displays and controls.
Ultrasonic Flow Meters
Ultrasonic flow meters use sound waves to determine flow rates. They can be either Doppler Effect meters or Time-of-Flight meters.
Velocity Flow Switches
Gas flow switches and liquid flow switches, velocity, are used to measure the flow or quantity of a moving fluid in terms of velocity, such as feet per minute.
Volumetric Gas Flow Switches
Volumetric gas flow switches are devices with a switch output used for measuring the flow or quantity of a moving gas in terms of a unit of volume per unit time, such as cubic feet per minute.
- Analog Current
- Analog Voltage
- Audible or Visual Alarms
- Averaging / Multi-Insertion
- Cone Type
- Controller Functions
- Coriolis Meter
- Electromagnetic Meter
- Flow Nozzle
- Laminar Flow
- Measures Density
- Measures Level
- Measures Temperature
- Network / Fieldbus
- Nutating Disc
- Orifice Plate
- End Fittings:Other
- Interface Options:Other
- Oval Gear
- Pitot Tube
- Plain End
- Recorder / Totalizer Functions