How to Select Temperature Probes
Image Credit: AcroLab Ltd. | Ametek Test & Calibration Instruments | Endress+Hauser, Inc.
RTD (resistive thermal device) temperature probes are types of thermal resistors which measure temperature as a function of resistance. They convert the RTD resistance measurement to a current signal, eliminating the problems inherent in RTD signal transmission via lead resistance. Errors in RTD circuits (especially two and three wire RTDs) are often caused by the added resistance of the leadwire between the sensor and the instrument. Transmitter input, specifications, user interfaces, features, sensor connections, and environment are all important parameters to consider when searching for temperature transmitters, RTD.
Specifications to take into consideration when selecting RTD temperature probes include reference materials, reference resistance, other inputs, and sensed temperature. Typical choices for reference materials include platinum, nickel or nickel alloys, and copper.
Platinum is the most common metal used for RTD probes because of its measurement integrity, linearity, and accuracy.
Nickel and nickel alloys are also very commonly used. They are economical but not as accurate as platinum.
Copper is occasionally used as an RTD element. Its low resistivity forces the element to be longer than a platinum element, but provides good linearity for a lower price. Upper temperature ranges for copper are typically less than 150°C.
Gold and silver are other options available for RTD probes - however their low resistivity and higher costs make them fairly rare.
Tungsten has high resistivity but is usually reserved for high temperature work.
When matching probes with instruments, the reference resistance of the RTD probe must be known. The most standard options available include 10 ohms, 100 ohms, 120 ohms, 200 ohms, 400 ohms, 500 ohms, and 1000 ohms. Other inputs include analog voltage, analog current, and resistance input. The temperature range to be sensed and transmitted is important to consider.
Important transmitter specifications to consider when searching for temperature transmitters, RTD, include mounting and output. Mounting styles include thermohead or thermowell mounting, DIN rail mounting, and board or cabinet mounting. Common outputs include analog current, analog voltage, and relay or switch output. User interface choices include analog front panel, digital front panel, and computer interface. Computer communications choices include serial and parallel interfaces. Common features for temperature transmitters, RTD, include intrinsically safe, digital or analog display, and waterproof or sealed. Sensor connections include terminal blocks, lead wires, screw clamps or lugs, and plug or quick connect. An important environmental parameter to consider when selecting RTD temperature probes is the operating temperature.
Related Products & Services
Temperature probes are devices used to sense and measure temperature. Probe technology options include thermocouple, RTD, thermistor, and solid state types.
Thermistor Temperature Probes
Thermistor temperature probes sense temperature by using thermistors, devices made of semiconductor materials which exhibit a large change in resistance for a small change in temperature.
Thermocouple Temperature Probes
Thermocouple temperature probes are bimetallic probes that are used in various temperature-sensing applications. They consist of two wires, each of which is made of a different metallic element or alloy.
- > 2 Elements
- 10 Ohms
- 100 Ohms (Most Common)
- 1000 Ohms
- 120 Ohms
- 200 Ohms
- 400 Ohms
- 500 Ohms
- Air Probe
- Angled Probe
- Armor Leads
- Available as an Assembly
- Bare or Insulated Lead Wires
- Braze, Weld or Solder
- Clamp or Strap Sensor
- Conduit Connector
- Curved Probe
- Double Element
- Drop Probe
- Flexible Conduit Leads
- Flexible Probe
- Integral Connection Head (Thermohead)
- Metal Braided Leads
- Nickel/Nickel Alloys
- None or Hand held
- Element Material:Other