Cameron's Turbo-Air 2000, features superior arrangement of air flow components. Air movement through each stage of the compressor is directed so turbulence is reduced. Energy is added to the air in each stage which increases the pressure. Air is cooled after every stage to assure high efficiency. A built-in aftercooler eliminates the need for a separate pipeline type cooler.

SPECIFICATIONS:

Motor Sizes Available: 150-350 HP (110-260 KW)
Discharge Pressure Ranges: 50-150 psig (3.5-10 BARG)
Flow Ranges: 550-1700 CFM (930-2890 m3/HR)

FEATURES:

• The most advanced package available:

Easy, low cost installation and operation. Includes control center, built-in aftercooler, cooling water manifold, inlet filter / silencer and option package check valve.

• Starter Options (Packaged):

Packaged starter options available in full voltage. Y delta, or solid state configurations.

• Vantage™ High Performance Compressor Control System:

The Compressor industry's most advanced control system is standard, offering greater turndown and true system pressure control for significant energy savings.

• Lubrication System:

Self-contained, low pressure system.

Seals:

Non-contact, non-wearing labyrinth air and oil seals. No buffer air required for oil-free air. Eliminates the need for periodic replacement of carbon seals.

Horizontal Split Gear Box:

Allows for easy access when customer's maintenance policy requires periodic inspection.

Impellers:

Advanced design combines the best features of a semi-radial and backward leaning impeller.

Vaned Diffusers:

Matching diffusers for superior efficiency.

Superior Pinion Bearing Design (patent pending):

For unlimited life and operation at any load.

Intercoolers/Aftercooler:

Water-in-tube intercooler and aftercooler bundles slide out for easy inspection and cleaning.

Sliding Vane Technology for Efficiency and Durability

U.S.-built Ful-Vane air compressors are backed by over 80 years of industry know-how. With over 26,000 units in service, FLSmidth is the largest manufacturer of rotary vane compressors in the world. FLSmidth parts warehouses and service centers are strategically located and staffed with well-trained personnel.

These advantages, added to the superior design engineering of our entire product line, make Ful-Vane compressors ideal choices in today's cost-conscious economy.

Choose the capacity and pressure rating that fits — capacities to 3000 cfm and pressures between 15 and 45 psig. Typical applications include pneumatic conveying, sewage aeration, slurry agitation and in-plant process air. Whatever your application, a Ful-Vane compressor can supply the air you need, where you need it.

Two-Stage Air Compressors

FLSmidth manufactures two-stage air compressors with capacities to 2000 cfm and pressures to 125 psig. These units' sliding-vane technology and simplicity of design position them perfectly in situations where pumping conditions are difficult — in cement mills, foundries, plywood plants, paper mills, etc., and in dense-phase conveying applications.

Advanced engineering helps assure extended compressor life

Improved Bearing Design

Ful-Vane Compressors are equipped with a fixed bearing at the coupling end of the shaft, and a floating bearing at the closed end. The fixed bearing allows the compressor shaft to carry greater horsepower side-loading when a V-belt drive arrangement is used. Also, this bearing combination allows for thermal expansion of the rotor, yet maintains clearances during operation for high efficiency.

New Blade Material

Our new B-3000 blade material is lighter, stronger, longer-wearing and non-hygroscopic. As a result, these vanes last longer and save you money on parts and downtime.

Heavy-Duty Mechanical Shaft Seal

Packing is the standard seal arrangement on Ful-Vane air compressors. However, mechanical seal options are also available. Mechanical seals provide a better seal, last longer in service, reducing downtime and saving you valuable maintenance dollars

Ful-Vane Compressors offer you these additional advantages:

• 48 compressor sizes to choose from
• 8- and 10-blade rotor configuration options
• Field repairability: oversized blades available for reslotted rotors
• Vibration-free construction

Materials of Construction

Casing – Cast Iron ASTM A278-75

Cylinder Heads – Cast Iron

Rotor – Forged Steel AISI C1045

Rotor Vanes – New Composite Blade Material

Ful-Pak Compressor Packages

New integral drive compressor package features lower life-cycle costs & higher efficiency

New-millennium technology and a time-proven Ful-Vane^® compressor make Ful-Pak the ideal solution for the demanding conditions of pneumatic conveying applications. Compact and totally self-contained in a low-noise enclosure, Ful-Pak is the complete air power source for reliable, efficient operations in dusty, demanding environments.

Though designed for minimal space requirements, Ful-Pak is a total pneumatic air compressor sys tem. Full-feature design allows for ease of installation and operation while combining the following features as standard components for simplicity and safety in operations:

• High efficiency, water-cooled, continuous-duty Ful-Vane compressor
• Superior performance, long-life carbon-fiber B-3000 vanes
• Energy efficient cog-belt drive
• Integral lube system and reservoir
• High efficiency top-mounted electric motor - optional voltages available
• Completely enclosed for low noise emissions, personnel and component safety
• Ease of maintenance - all serviceable items easily accessible
• PLC control panel for full monitoring of all safety and operating functions:

- combination digital/analog performance readouts

- automatic safety shutdowns

- performance history

- maintenance reminders

Sahara^™ OF Series Compressors

The Sahara dry screw compressor package is the latest in the long history of high quality user friendly compressors to emerge from FLSmidth. The Sahara package comes as a complete self contained package, with all of the following features:

• Oil Free – no oil in the compression chamber
• Up to 3.5 bar pressure
• World-class warranty
• Sub-base isolation
• Mounted NEMA 4 PLC
• Integrally mounted air cooled oil lube system
• Inlet and discharge silencers

Oil Free Applications

• Dry screw compressors, water or air-cooled
• Sierra
• Centrifugal compressors – Centac
• Non-lube reciprocating compressors
• ESV, PHE, Type 30
• Oil-less & Type 30 reciprocating compressors

Oil/Coolant Lubricated Compressors

• Single and two-stage compressors, water or air cooled – SSR
• High efficiency reciprocating compressors – ESV, PHE
• Booster compressors – ESV, PHE
• Air-cooled tank mounted compressor – Type 30

Closed Loop Cooling Systems

• Air cooled, closed loop packaged systems – ACE, ACE2
• Air cooled, closed loop evaporative cooling tower – ACE-EVAP

Compressed Air Dryers

• Thermal mass cycling refrigerated dryers – TM
• Direct expansion refrigerated dryers – DXR
• Externally heat reactivated desiccant dryers – EHD
• Externally heat reactivated blower purge desiccant dryers – EHDB
• Heat of compression dryers – CHD
• Heatless desiccant dryers – HRM/HRD

Microprocessor Based Regulation and Sequencing Systems

• Intellisys rotary, reciprocating and dryer controls
• Intellisys system controller-sequencer for reciprocating/rotary systems
• Centrifugal control – MP3, CMC, and Centac energy master sequencer – CEM

Service

• 24 hour emergency service
• Factory trained and certified technicians
• Service contracts
• Installations

Accessories

• Bauer breathing air compressors and fill stations
• MST & Delmonox breathing air panels
• Pneumatic fittings, valves, filters, and regulators
• High efficiency coalescing filters
• Busch rotary vacuum pump
• Blower applications
• Oil/water separators
• Receivers tanks – standard & custom
• Flow meters
• Air system surveys
• Breathing air testing and certification
• Engineered and custom packages

Cameron, a leader in the design of centrifugal air compressors, now offers competitive parts and service for brands not originally manufactured by Compression Systems. With a worldwide network of service technicians and service centers in North America, Europe, Latin America, and Asia, Camerong can meet your parts and service needs virtually anywhere around the globe. That means a fast response to your service and parts requirements to minimize downtime.

Cameron also offers a variety of upgrades and enhancements for your air compressors that can help you increase efficiency and save energy. These include the most advanced control systems for air compressor systems on the market, the Maestro™ Suite of programmable controls.

Compressor Parts

Cameron offers the same high quality and up-to-date technology as those in your current compressors. We have built a comprehensive world-wide network of experienced service representatives who can respond to your needs quickly and easily. We are passionate about customer service and will work hard to get the right part as quick as possible. Our dedicated staff of engineers and sales people will process your parts orders quickly, accurately, and efficiently.

Compressor Service

Cameron has attracted some of the most experienced and talented air compressor technicians in the industry, and they are located throughout our worldwide service centers. They not only know our OEM compressors, they also have a wide range of experience with other manufacturers such as Ingersoll-Rand, Elliot, Clark Iso-pac, and Atlas Copco. Our dedicated technicians know the equipment and have the capability and experience to handle overhauls at a competitive price. We also provide complete parts and experienced service technicians to help you increase efficiency and save money on air audits, periodic maintenance programs, and comprehensive service programs for your entire plant

Say goodbye to costly screw airends and welcome to Cameron's Turbo-Air® 2020, the ideal centrifugal package that leaves today's dry screw and other centrifugal compressors far behind. Named "2005 Product of the Year" by Plant Engineering Magazine, the Turbo-Air® 2020 is a two stage, oil free, centrifugal air compressor that offers big performance in a compact package at a great value, providing reliable, efficient operation and ease of maintenance in a two-stage 250-400 HP plant air compressor.

FEATURES:

• Motor Sizes Available: 250-400 HP (185-300 KW)
• Discharge Pressure Ranges: 45-125 psig (3-8.6 BARG)
• Flow Ranges: 600-1940 CFM (19-55 m3/min)

Cost-Effective, Efficient, Reliable, and Oil-Free.
The Turbo-Air 2020 brings you lower maintenance costs with greater reliability, lower power costs with greater efficiency, and all the advantages of oil-free compressed air.

• Oil-free air. 100% oil-free air means higher product quality and lower operating costs.
• Easy to maintain. Easy to install. No airend replacement. No disassembly required, just simple filter changes. So maintenance costs are lower.
• Reliable, efficient operation. The Turbo-Air 2020 is able to unload without blowing off and operates as a base-load or trim compressor with the capacity to vary flow, saving energy, and translating into an operational power curve equal to or better than rotary screw machines. All of these performance features result in lower operating costs.
• Best specific power of any two-stage compressor. The Turbo-Air 2020 beats out every other competitor in its class, delivering lower power costs.
• Lifecycle savings. Solid performance with no wearing parts, selectable constant pressure control, no gradual loss of flow, and maximum uptime. The more you use it, the faster the payback.

Cameron's three stage, air cooled, oil free, plant air compressors, the Turbo Air Cooled 2000 Series, brings you lower maintenance costs with greater reliability, lower power costs with greater efficiency, and all the advantages of oil-free compressed air.

TAC 2000 Performance Range

• Power Rating: 150-350 HP / 112-260 kW
• Discharge Pressure: 80-150 PSIG / 5.5-10.3 BAR
• Flow Capacity: 550-1770 CFM / 15.6-47.9 m3/min

Innovative, Cost-Effective, Efficient, Reliable, and Oil-Free.

Oil-free air. 100% oil-free air means higher product quality and lower operating costs. The exclusive atmospheric air space between our air and oil seals was pioneered by Cameron, giving you unmatched peace of mind.

Air-Cooled Cameron's Turbo Air Cooled 2000 centrifugal compressor is designed for applications where there is a limited supply or no water available for cooling. It features innovative air to air cooling technology in a reliable centrifugal design. High ambient and sub-zero ambient packages are

Easy to install. Featuring a complete package with the lowest installation cost, and preprogrammed plug-and-play controls, the Turbo Air Cooled 2000 will get your operation up to speed in the most economical fashion.

Reliable, efficient operation. Turbo Air Cooled 2000's superior design is based on Cameron's led innovations, including the latest high efficiency backward leaning impellers, thrust collars on the bull gear to transfer thrust loads to the low speed bearings, and the use of all aerospace grade materials. These performance features, and more, result in lower operating costs and higher reliability.

Best specific power of any three-stage compressor. The Turbo Air Cooled 2000 beats out every other competitor in its class, delivering lower power costs.

Lifecycle savings. The bottom line to your operation is profit. Solid performance with no wearing parts, non-contacting and non-wearing labyrinth seals, and Compression Systems patented hydrostatic squeeze film bearings deliver maximum uptime. And don't forget, state-of-the-art, energy saving controls. The more you use it, the faster the pay-back.