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Product Announcements: heat control
Chromalox - Advanced Thick Film Heating Capability
Chromalox
Advanced Thick Film Heating Capability

Chromalox, the world's largest manufacturer of precision heat and control products, is proud to announce a partnership with Ohmcraft® to provide advanced Thick Film heating capability. The agreement between the two companies provides Chromalox as the exclusive seller and Ohmcraft as the exclusive manufacturer of Thick Film Heating products and solutions.

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Advanced Thick Film Heating Capability

PITTSBURGH — March 24, 2004 — Chromalox®, the world's largest manufacturer of precision heat and control products, is proud to announce a partnership with Ohmcraft® to provide advanced Thick Film heating capability. The agreement between the two companies provides Chromalox as the exclusive seller and Ohmcraft as the exclusive manufacturer of Thick Film Heating products and solutions.

With over 85 years of experience in precision heat and control solutions, Chromalox combines Ohmcraft's expertise of 25 years in thick film, to become the leader in Thick Film Heating and Sensor technology. Experienced Chromalox engineers are available to assist in both new thick film applications and existing product redesigns. Whether it is engineering design, solid modeling, finite element analysis, prototyping, or extensive laboratory testing, Chromalox is committed to providing excellent product and service to our customers.

Chromalox Thick Film Heaters and Sensors provide the best possible combination of heat transfer, thermal efficiency, and temperature uniformity in applications where there is a need to save space in a product design, and offer a unique solution to a variety of applications where traditional heating methods fall short. Applications abound in semiconductor manufacturing, medical equipment, laboratory and analytical equipment, plastics processing, food processing, gas/fluid heating and digital printing and copiers. The advantages to using Chromalox Thick Film Heaters over traditional heating methods include:

• More direct surface contact ensures optimum heat transfer • Lower mass designs provide very fast thermal response for excellent operating efficiency • Fused termination points ensure strong, trouble-free connections • Low-profile, compact design minimizes space constraints in OEM applications • Advanced printing technology allows application of thick film to more surface shapes than any other manufacturer • Much finer heating patterns for tighter thermal profile tolerances • More flexible heater circuit design allows for variable heat output • Higher temperature and watt density designs than typical resistance wire-based heaters

Chromalox Thick Film Heaters and Sensors are constructed of a substrate, a base dielectric material, and a thick film printed resistor. They can be printed on a variety of metal, ceramic, glass, and plastic substrates. Chromalox has a wider range of patterning available than anyone in the industry with the ability to pattern on flat, cylindrical, concave, obtuse, and non-linear surfaces – even on the inside of a tube! Operating temperatures of up to 500°C can be achieved, if necessary. Thermal profiles of less than ±1°C are possible in many applications. Watt densities of up to 500 W/in2 are available, with typical watt densities below 100 W/in2. Customized control solutions designed for each application can range from mechanical sensors, thermostats, and thermal fuses to printed RTD's and electronic PID control schemes.

For more information, go to www.chromalox.com/products/thickfilm/ or contact Chromalox at:

Telephone: 800-443-2640, 412-967-3800; Fax: 412-967-5148; Internet: www.chromalox.com; Address: Chromalox, Inc. 103 Gamma Drive Extension, Pittsburgh, PA 15238.

About Chromalox, Inc.: For more than 85 years, customers have relied on Chromalox for the utmost in quality and innovative solutions for industrial heating applications. Chromalox manufactures the world's largest and broadest line of electric heat and control products, including heating components, immersion heaters, circulation systems, heat transfer systems, boilers, industrial and comfort air heating, heat trace cables, sensors and precision electronic controls. With multiple manufacturing, engineering, warehousing and sales locations throughout North America and Europe, Chromalox is a global supplier providing the highest level of customer support. Chromalox is headquartered in Pittsburgh, PA.

About Ohmcraft, Inc. : Ohmcraft is a Honeoye Falls, New York based Corporation. Founded in 1984, Ohmcraft provides fine line patterning solutions for applications and products in electronics, medical, glass and heating markets.

Telephone: 585-624-2610; Fax: 585-624-2692; Internet: www.ohmcraft.com; Address: Ohmcraft, Inc. 93 Paper Mill St., Honeoye Falls, NY 14472

Chromalox - weatherTRACE Heat Trace Control Panels
Chromalox
weatherTRACE Heat Trace Control Panels

Chromalox® announces a new line of WeatherTRACE heat trace control panels with flexible power distribution, ground fault protection, circuit alarms, line sensing, and ambient sensing controls.

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weatherTRACE Heat Trace Control Panels

Chromalox® announces a new line of WeatherTRACE heat trace control panels with flexible power distribution, ground fault protection, circuit alarms, line sensing, and ambient sensing controls.

The WeatherTRACE Sentinel Monitoring option offers alarms that indicate a ground fault or overload condition and identifies which circuit is at fault via a display on the front enunciator panel. This new capability reduces troubleshooting time and provides better indication of potential problems on the line. Sentinel Monitoring also offers a re-ring feature. Re-ring allows the WeatherTRACE to communicate additional alarm conditions in the system by momentarily clearing and resetting the alarm output contact. The customers' monitoring devices, such as a PLC or DCS, can interpret this condition as an additional alarm occurring.

The WeatherTRACE system incorporates an enclosure, circuit breakers, panel boards, monitoring, and GFI breakers to reduce onsite assembly, labor, and wiring time by consolidating multiple functions in one box. These panels meet UL and cUL approvals, always include detailed documentation, comply with NEC ground fault requirements, and are produced in an ISO9001:2000 manufacturing facility. The panels are NEMA 4, single-door, wall-mount enclosures for indoor and outdoor applications. Standard models are available in 12, 18, 20, 30 and 42 position panel boards with 100 and 225 amp bus ratings in single and three-phase configurations. Branch circuits are available in 20, 25, 30 and 40 amp single-pole and two-pole configurations with 30mA ground-fault equipment protection.

Stainless steel enclosures and built-in heaters are available as options for harsh environments. Type Z purge pressurization systems are also available for Class 1 Division 2 applications. Freeze Protection Ambient Sensing Series – FPAS The FPAS series controls groups of heat trace circuits with an external controller/thermostat. This system may be operated in two modes; automatically with the external controller, or in manual override via the Hand/Off/Auto selector switch.

Freeze Protection Line Sensing Series – FPLS The FPLS series controls heat trace lines with individual line sensing controls. Multiple sensors can be used to control individual circuits based on application and amperage.

Freeze Protection Ambient Sensing Monitor Series – FPASM The FPASM series controls groups of heat trace circuits with an external controller/thermostat. This system continually monitors the supply voltage to each heat trace circuit. Loss of voltage or a ground fault condition will trigger an automatic alarm condition.

Freeze Protection Line Sensing Monitor Series - FPLSM The FPLSM series controls heat trace lines with individual line sensing controls. Multiple sensors can be used to control individual circuits. An annunciator panel will identify the faulted zone and ring the alarm.

About Chromalox, Inc. For more than 85 years, customers have relied on Chromalox for the utmost in quality and innovative solutions for industrial heating applications. Chromalox manufactures the world's largest and broadest line of electric heat and control products, including heating components, immersion heaters, circulation systems, heat transfer systems, boilers, industrial and comfort air heating, heat trace cables, sensors and precision electronic controls. With multiple manufacturing, engineering, warehousing and sales locations throughout North America and Europe, Chromalox is a global supplier providing the highest level of customer support. Chromalox is headquartered in Pittsburgh, PA.

Products and company names listed herein are trademarks or trade names of their respective companies.

ProSonix Corporation - Slurry Heating with Direct Steam Injection Heating
ProSonix Corporation
Slurry Heating with Direct Steam Injection Heating

Direct steam injection heating is well suited for heating of slurries. ProSonix has a number of products and technology solutions to address fluids with high viscosity, high solids concentration, and that are difficult to pump. We can upgrade conventional heating devices, eliminate plugging problems, reduce maintenance issues from scale build-up, and improve process heating performance.

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Slurry Heating with Direct Steam Injection Heating

ProSonix DIRECT STEAM INJECTION ... HOW IT WORKS...

The PSX Direct Steam Injection heater uses a unique method of steam injection,
via Internal Steam Modulation, which offers a precise method of steam control
through a variable area, choked flow, steam injector.

Steam is accelerated though the steam injector into the steam condensing
chamber, where it is thoroughly mixed with the liquid to achieve rapid energy
transfer.

The steam injector controls the mass flow of steam so that is can precisely meter
the amount that is required for heating control.

ProSonix Direct Steam Injection Heaters .....

PSX Heater Jet Diffuser Design Direct Steam Injection Heater.....

· Jet Diffuser delivers smooth and stable heating performance

· Internally modulated steam precisely controls steam mass flow

· Designed for continuous or "on-demand" intermittent application

· Well suited for water & light slurries

PSX OptiShear Jet Cooker Design Direct Steam Injection Heater.....

· Jet Cooker promotes mixing and uniform heating of starch slurries

· Precise steam injector alignment delivers radial slurry flow

· AC Drive systems requires no plant air for operation

· Well suited for Wet Milling, Ethanol Production, & Starch Conversion

PSX Inline Jet Diffuser Heater .....

· Inline design to eliminate flow disruptions

· Jet Diffuser delivers reliable and smooth steam injection

· Low pressure drop reduces pump demand

· Well suited for difficult to pump high viscosity slurries, fibrous & thick stock slurries, and sludge's

For additional information, please visit us at www.pro-sonix.com

ProSonix Corporation - Direct Steam Injection Heating ... PSX Heater
ProSonix Corporation
Direct Steam Injection Heating ... PSX Heater

Direct Steam Injection heating is well suited for process and utility fluid heating applications. Direct Steam Injection can be successfully applied to water, slurry, and sludge heating where temperature control, high viscosity & solids, or corrossiion presents maintenance and process reliabliity challenges to conventional approaches, for continuous or intermittent applications.

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Direct Steam Injection Heating ... PSX Heater

The ProSonix PSX Heater Direct Steam Injection heater is a process device designed to inject steam at sonic velocity for liquid heat transfer applications. The PSX DSI heater is well suited for heating of water, as well as difficult sludge heating and slurry heating applications with high solids or high particulate concentrations.

Direct Steam Injection...How it Works...

  • The PSX Direct Steam Injection heater uses a unique method of steam injection, Integral Steam Control (ISC), which offers a precise method of steam control through a variable area, choked flow, steam diffuser.
  • Steam is accelerated though the steam injector into the steam condensing chamber, where it is thoroughly mixed with the liquid to achieve rapid energy transfer.
  • The ISC steam injector controls the mass flow of steam so that is can precisely meter the amount that is required for heating control.

Advantages & Improvements for Your Process Include:

  • Internal Modulation of steam provides smooth operation and eliminates vibration and steam hammer.
  • Flow rates from 1 - 5,000 gpm.
  • Compact Size requires no floor space required and is easily configured to fit existing piping to replace heat exchangers and sparging devices.
  • Temperature rise of up to 250 ºF in a single pass through the heater.
  • The PSX Direct Steam Injection heater provides energy savings as it uses both the latent and sensible heat of the steam providing up to 100% efficient energy use.
  • Self Cleaning design eliminates plugging and fouling with no problematic scale build-up.
  • Does not require condensate return system.
  • Well suited for water heating, and slurry heating applications.
  • Precise Temperature Control to +/- 1 degree F.
  • Positional Steam Inlet (rotates 360 degrees) reduces installation costs for steam piping location.
Chromalox - Custom Control Platform for OEMs
Chromalox
Custom Control Platform for OEMs

Chromalox® introduces the OEM Custom Control Platform. It allows an OEM customer to quickly configure a custom temperature controller, complete with timers, to meet specific application needs. The idea of this platform is to simplify the development of custom controls, thereby reducing excessive lead times. This results in reduced costs and faster response to market for OEM customers.

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Custom Control Platform for OEMs

PITTSBURGH — December 8, 2004 — Chromalox®, the world's largest manufacturer of industrial heat and control products, introduces the OEM Custom Control Platform (model CCP). It allows an OEM customer to quickly configure a custom temperature controller (up to 4 loops) complete with timers to meet specific application needs. The idea behind this platform is to simplify the development of custom controls, thereby reducing excessive lead times. This results in reduced costs and faster response to market for OEM customers.

The platform uses a set of pre-designed modules for input, output and control. The idea behind the platform is to use these modules to minimize the time to develop a custom control product. For prototypes, the modules are available as plug-in boards that can be mixed and matched for the application. When the functional design is approved, these modules can be quickly repackaged into a single board solution at a competitive price. All the modules are designed and technically supported by the Chromalox Engineering Department.

The basic operational capabilities of the Chromalox OEM Custom Controller/Timer include support for a variety of temperature sensor types and temperature control over one or two channels, Hi/Low temperature alarming, basic timer functions, and either one or two numeric displays capable of showing time in hours and minutes. The Chromalox OEM Custom Controller/Timer can be panel mounted with either an overlay or membrane switch, or both supplied to an OEM's specifications.

Especially ideal for food equipment and process heating, the Chromalox OEM Custom Controller/Timer can be quickly and easily configured for many different applications: Food equipment, Packaging and package equipment, Environmental chambers, Parts cleaners, Chemical and pharmaceutical equipment, Process heating, and more.

Setpoint and timer adjustments are the primary user functions and are simple to configure. In addition to direct manual input, control parameters can be viewed and changed remotely with a PDA or from a PC by ethernet or wireless access. Additional parameter adjustments may be included for field use or factory configured to customer requirements.

For more information, go to www.chromalox.com or contact Chromalox at:

Toll Free: 800-443-2640; Phone: 412-967-3800; Fax: 412-967-5148; Internet: www.chromalox.com; Address: Chromalox, Inc., 103 Gamma Drive Extension, Pittsburgh, PA 15238.

About Chromalox, Inc.

For more than 85 years, customers have relied on Chromalox for the utmost in quality and innovative solutions for industrial heating applications. Chromalox manufactures the world's largest and broadest line of electric heat and control products, including heating components, immersion heaters, circulation systems, heat transfer systems, boilers, industrial and comfort air heating, heat trace cables, sensors and precision electronic controls. With multiple manufacturing, engineering, warehousing and sales locations throughout North America and Europe, Chromalox is a global supplier providing the highest level of customer support. Chromalox is headquartered in Pittsburgh, PA.

Products and company names listed herein are trademarks or trade names of their respective companies.

Chromalox - UL Listed Heating Cable
Chromalox
UL Listed Heating Cable

Chromalox has successfully obtained UL Listing for heating cables specific to Fire Protection System Piping. Recent changes in many city fire codes have required that heating cables used for freeze protection of fire protection system piping carry a special UL Listing specific to Fire Protection System Piping.

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UL Listed Heating Cable

PITTSBURGH — May 25, 2004 — Chromalox®, the world's largest manufacturer of industrial heat and control products, is proud to announce that it has successfully obtained UL Listing for heating cables specific to Fire Protection System Piping. Recent changes in many city fire codes have required that heating cables used for freeze protection of fire protection system piping carry a special UL Listing specific to Fire Protection System Piping. Chromalox has obtained this UL Listing for the following models of heat trace cables: SRL-C, SRL-CR, SRL-CT, SRM/E-C, SRM/E-CT, SRF-C, and SRF-CR.

Chromalox self-regulating heating cables provide safe, reliable heat tracing for freeze protection of pipes, valves, tanks and similar applications. They are energy efficient and easy to install. Field splices can be performed quickly and easily with no wasted cold sections. In addition, the heating cable can be single overlapped without burnout. These cables are ideal for heating metal and plastic pipes typically used in commercial construction, institutional buildings, and industrial freeze protection applications, as well as for freeze protection of Fire Protection System Piping.

Chromalox self-regulating heat trace cables utilize a special semiconductive polymer core matrix bonded to the conductors, which minimizes the risk of an over-temperature condition. This also increases the cables' power efficiency because the core's electrical resistance varies inversely with temperature, consuming less power when less heat is required.

For more information, go to www.chromalox.com or contact Chromalox at:

Telephone: 412-967-3800

Toll-free: 800-443-2640

Fax: 412-967-5148

Internet: www.chromalox.com

Address: Chromalox, Inc., 103 Gamma Drive Extension, Pittsburgh, PA 15238

About Chromalox, Inc.

For more than 85 years, customers have relied on Chromalox for the utmost in quality and innovative solutions for industrial heating applications. Chromalox manufactures the world's largest and broadest line of electric heat and control products, including heating components, immersion heaters, circulation systems, heat transfer systems, boilers, industrial and comfort air heating, heat trace cables, sensors and precision electronic controls. With multiple manufacturing, engineering, warehousing and sales locations throughout North America and Europe, Chromalox is a global supplier providing the highest level of customer support. Chromalox is headquartered in Pittsburgh, PA.

Products and company names listed herein are trademarks or trade names of their respective companies.

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