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Watlow
Circulation and Process Heaters
Watlow's circulation heaters are compact heating solutions for fluids such as purified and inert gases, supercritical fluids and liquids like de-ionized water for use in semiconductor and electronics industries as well as for general liquid and gas heating applications.
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Watlow's industrial process heater lines of immersion, circulation and duct heaters are used to heat a myrid of high and low viscosity fluids ranging form de-ionized and process water, oils, solvents, rinse agents, caustic solutions, etc. to process gases like air, nitrogen, purified and inert gases as well.
RAPID RESPONSE Heat Exchanger: Incoloy®, Copper, 304SS and 316LSS heater element sheath materials; Incoloy®, Copper, 304SS and 316LSS body and vessel materials; Gases, vapors, liquids, supercritical fluids; Up to 15kW in compact configurations, process temperatures up to 600°C (1112°F) are the typical applications and watt densities
CAST-X SERIES 1000 Circulation Heater: Copper coated steel heater element sheath materials; Cast aluminum body and vessel materials; Liquid heating - paint, food, solvents, glycol are the typical applications and watt densities
Universal Solvent Circulation Heater: 304SS heater element sheath materials; Cast aluminum, Teflon® coated body and vessel materials; Low flash point liquids, gases up to 1500 psi are the typical applications and watt densities
STARFLOW Circulation Heater: 316LSS heater element sheath materials; 316LSS body and vessel materials; Inert gases, liquids 3.9 - 5.4 W/cm2 (25 -35 W/in2) are the typical applications and watt densities
VERSALINE Circulation Heater: Incoloy®, 316SS, 304SS heater element sheath materials; 316SS, 304SS body and vessel materials; Fluids, vapors and gases Depending on the application, up to 31 W/cm2 (200 W/in2) are the typical applications and watt densities
Immersion Heaters: Inconel®, Incoloy®, 304SS, 316SS, Steel, Copper heater element sheath materials; Plugs - 1 to 2½ in. NPR; Brass, Steel, 304SS, 316SS Square Flange - 2½, 318, 4½ in.: Brass, Steel, 304SS, 316SS, Inconel® materials ANSI flange - Class 150 to 1200 lb., 2 - 36 in. size; Steel, 304SS, 316SS, Inconel® materials; Oils to 4.6 W/cm2 (30 W/in2) Water to 15.5 W/cm2 (100 W/in2) Gases to 4.6 W/cm2 (30 W/in2) Other liquids 1.2 -4.7 W/cm2 (8 - 30 W/in2) are the typical applications and watt densities
Circulation Heaters: Inconel®, Incoloy®, 304SS, 316SS, Steel, Copper heater element sheath materials; Vessel - Steel, 304SS, 316SS, Inconel® 1 to 2½ in. NPT Screw Plugs; ANSI flange - Class 150 to 1200 lb., 2 - 36 in. size; Steel, 304SS, 316SS, Inconel® materials; Oils to 4.6 W/cm2 (30 W/in2) Water to 15.5 W/cm2 (100 W/in2) Gases to 4.6 W/cm2 (30 W/in2) Other liquids 1.2 -4.7 W/cm2 (8 - 30 W/in2) are the typical applications and watt densities
Engine Preheaters: Copper, Steel, Incoloy® heater element sheath materials; Vessel - Steel; Up to 100°C (210°F) Up to 13.9 W/cm2 (90 W/in2) are the typical applications and watt densities
Over the Side Heaters: Incoloy®, Steel heater element sheath materials L-shaped, O-shaped, Drum, Vertical loop body and vessel materials; Viscous fluids, freeze protection 1.2 - 9.3 W/cm2 (8 - 60 W/in2) are the typical applications and watt densities
Duct Heaters: Incoloy® heater element sheath materials; Steel mounting flange/terminal box (insulated): Modular duct 6kW to 2.2 MW (uninsulated) body and vessel materials; Air to 650°C (1200°F) Up to 6.2 W/cm2 (40 W/in2) are the typical applications and watt densities
Applications: • Oil and gas field equipment • Refineries and petrochemical plants • Chemical and industrial gas plants • HVAC duct heating • Open tanks and heat treat baths • Textile drying • Heat transfer and lube oil systems • Semiconductor processing equipment • Precision cleaning equipment • Power generation systems • Emissions control systems • Supercritical fluid heating • In-line water boilers
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Heraeus Noblelight, Inc.
Custom Infrared Heaters - IR Heater Applications
Custom Infrared Heaters. Heraeus is in the business of solving problems and developing Custom infrared Heaters. To that end, we develop special infrared heater designs to meet unique, specific, exacting requirements. The possibilities are virtually endless. Contact Heraeus to discuss your unique application for infrared heaters.
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Heraeus is in the business of solving problems. To that end, we develop infrared heaters designs to meet unique, specific, exacting requirements.
Reference Links:
Some recent, real-world examples include:
- Medium wave multiple coil emitter with gold reflector
- Short wave small area IR heater. Approximate heated area 2"x2", 500W.
- Medium wave small area IR heater. Approximate heated area 2"x2", 400W
- Shortwave single tube T3 bent to follow unique part contour
- Shortwave twin tube bent to follow part contour
- Water-cooled Infrared High-power infrared heaters
- Shortwave ring heater for intense rapid heat-up of rods
- Infrared heaters with Internal coil connections possible for filament power switching
- Ultra small spot heating, with gold reflector for focused heat
- Shortwave Plug-in IR heaters
- Infrared lamps in spiral form
- Infrared lamps with a slot in one of the tubes, working like a drying channel
- Ring heater, internally focused for intense rapid heat-up
- Radial IR heaters
- U-bend IR heaters
The possibilities are virtually endless. Contact Heraeus to discuss your unique application.
Click here to request your own popular free guide "UnderstandingInfrared Heating", use this link
A number of key applications for Industrial Infrared Heaters and Ovens include (CLICK on the applications to learn more about the uses and products on Heraeus's website):
Other sources of information and Products:
Additional Products from Heraeus Noblelight...
INFRARED HEATERS AND THEIR PROPERTIES - Come to the experts!
Short Wave, Twin Tube Emitters are comparable in spectrum to, and slightly longer in wavelength than halogen infrared lamps. Because of their stable construction, twin tube IR heaters can be supplied in lengths up to 3 meters. They offer virtually double the life compared to halogen infrared lamps because of their robust industrial construction.
Fast Response, Medium Wave IR heaters are twin tube heaters with a spectrum between short wave and standard medium wave infrared heaters. These IR heaters can be supplied in lengths up to 4.5 m so they are ideally suited to be used in large format applications such as wide webs. They achieve a significantly higher power density than standard medium wave infrared heaters.
Carbon IR heaters are a recent development. These infrared lamps use a carbon ribbon as the heating element. They have very fast heating times (<2 sec) which means they are especially suitable for processes where the heat must be switched on and off quickly. The spectrum is the same as medium wave IR emitters, so carbon heaters are efficient for heating plastics and for drying processes. Carbon IR heaters are produced in lengths up to 3.5 m.
Medium Wave IR heaters distinguish themselves by being highly efficient and stabile while having a long operating life. The Medium Wave IR heater spectrum is well suited for heating processes with most materials and the heaters are available in lengths up to 6m.
Infrared heaters for Targeted Heat are designed to heat small components, part surfaces or curved surfaces. These IR heaters represent a genuine integration of heating technology into the manufacturing process. They allow processes to be simplified; in some cases, processes can be completely re-engineered.
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Thermal Circuits, Inc.
Forced Convection Heaters, etched foil element,
Convection Heaters, etched foil Elements from Thermal Circuits, Inc. Each custom designed product benefits from unparalleled choices that Thermal Circuits has available: circuitry foils, circuitry carriers, and circuitry insulations.
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Convection Heaters, etched foil Elements from Thermal Circuits, Inc.
Each custom designed product benefits from unparalleled choices that Thermal Circuits has available: circuitry foils, circuitry carriers, and circuitry insulations.
Questions?
Email us your specific application question or requirement, we are here to help...
Use the links below for additional information, data sheets and market applications:
Flexible Heaters – Custom Materials
Kapton® and Other Polyimide Heaters
Silicone and Other Rubber Heaters
Industry Market Applications
About Thermal Circuits:
Thermal Circuits Inc. is a manufacturer of surface heaters, air heaters, molded heaters, heater assemblies, and infrared panel emitters. We service a wide variety of markets and geographic areas and, through continuous quality improvement, strive to maintain world-class leadership in all aspects of our business.
Firsts" from Thermal Circuits continued during the 1970's and 1980's. We designed, prototyped and produced heaters and assemblies for the first etched foil-heated cafeteria food service stations, infant incubators, hospital warming cabinets, automobile side-view mirrors, kitchen electrics(mini-skillets, deep-fat fryers), and personal care appliances(mist hair setters, styling wands).
This growth prompted the construction in 1996 of a single-storied, 52,000 square foot building which is Thermal Circuits' new home. Still in Salem, the company is owned by its corporate partners and is the anchor company in a newly-developed industrial park. The new facility is state-of-the-art and second to none.
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Thermal Circuits, Inc.
Custom Polyimide Heaters, Kapton Polimide Heater
Custom Polyimide Heaters designed for your exact application from Thermal Circuits, Inc. An etched foil design element is the circuitry for Kapton®/Polyimide heaters. These heaters are transparent, lightweight, flexible and are electrically strong. These Polymide heaters are compatible with foil element alloys as inconel, nickel, copper, and stainless steel.
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Custom Polyimide Heaters designed for your exact application from Thermal Circuits, Inc.
An etched foil design element is the circuitry for Kapton®/Polyimide heaters. These heaters are transparent, lightweight, flexible and are electrically strong. These Polymide heaters are compatible with foil element alloys as inconel, nickel, copper, and stainless steel. They have low outgassing properties, are resistant to solvents and can be produced with special internal adhesive systems that permit higher operating temperatures. Heat curing film and pressure sensitive systems are available for mounting. Control and sensing devices can be incorporated.
Basic Custom Polymide Heater Features:
- UL & CSA Recognized
- 300 Degrees Celsius (572º F) Maximum
- Moisture and Chemical Resistant
- Formable and Flexible
- Bondable to Metalwork
- These basic features and any requirements can be custom designed and produced, just let us know what you are trying to accomplish.
Use the links below for additional information, data sheets and market applications:
Flexible Heaters – Custom Materials
Kapton® and Other Polyimide Heaters
Silicone and Other Rubber Heaters
Industry Market Applications
About Thermal Circuits:
Thermal Circuits Inc. is a manufacturer of surface heaters, air heaters, molded heaters, heater assemblies, and infrared panel emitters. We service a wide variety of markets and geographic areas and, through continuous quality improvement, strive to maintain world-class leadership in all aspects of our business.
Firsts" from Thermal Circuits continued during the 1970's and 1980's. We designed, prototyped and produced heaters and assemblies for the first etched foil-heated cafeteria food service stations, infant incubators, hospital warming cabinets, automobile side-view mirrors, kitchen electrics(mini-skillets, deep-fat fryers), and personal care appliances(mist hair setters, styling wands).
This growth prompted the construction in 1996 of a single-storied, 52,000 square foot building which is Thermal Circuits' new home. Still in Salem, the company is owned by its corporate partners and is the anchor company in a newly-developed industrial park. The new facility is state-of-the-art and second to none.
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Thermal Circuits, Inc.
Kapton® Heaters - Etched-Foil Flexible Heaters
Kapton® Heaters, Polyimide Heaters, Etched Foil Heaters from Thermal Circuits. An etched foil design element is the circuitry for Kapton® / Polyimide heaters. Heaters made with this DuPont® thin film are transparent, lightweight, flexible and are electrically strong.
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Kapton® Heaters, Polyimide Heaters, Etched Foil Heaters from Thermal Circuits. An etched foil design element is the circuitry for Kapton®/Polyimide heaters. Heaters made with this DuPont(r) thin film are transparent, lightweight, flexible and are electrically strong.
Quick Links:
Overview of our Kapton® Heaters other Polymide Heaters
Kapton®/Polyimide is compatible with foil element alloys as inconel, nickel, copper, and stainless steel. They have low outgassing properties, are resistant to solvents and can be produced with special internal adhesive systems that permit higher operating temperatures. Heat curing film and pressure sensitive systems are available for mounting. Control and sensing devices can be incorporated.
Use the links below for additional information, data sheets and market applications:
Flexible Heaters – Custom Materials
Kapton® and Other Polyimide Heaters
Silicone and Other Rubber Heaters
Industry Market Applications
About Thermal Circuits:
Thermal Circuits Inc. is a manufacturer of surface heaters, air heaters, molded heaters, heater assemblies, and infrared panel emitters. We service a wide variety of markets and geographic areas and, through continuous quality improvement, strive to maintain world-class leadership in all aspects of our business.
Firsts" from Thermal Circuits continued during the 1970's and 1980's. We designed, prototyped and produced heaters and assemblies for the first etched foil-heated cafeteria food service stations, infant incubators, hospital warming cabinets, automobile side-view mirrors, kitchen electrics(mini-skillets, deep-fat fryers), and personal care appliances(mist hair setters, styling wands).
This growth prompted the construction in 1996 of a single-storied, 52,000 square foot building which is Thermal Circuits' new home. Still in Salem, the company is owned by its corporate partners and is the anchor company in a newly-developed industrial park. The new facility is state-of-the-art and second to none.
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Thermal Circuits, Inc.
Etched Foil Flexible-Heaters, Kapton® Heaters
Kapton® Heaters, Polyimide Heaters, Etched Foil Heaters from Thermal Circuits. An etched foil design element is the circuitry for Kapton® / Polyimide heaters. Heaters made with this DuPont® thin film are transparent, lightweight, flexible and are electrically strong.
More >>
Kapton® Heaters, Polyimide Heaters, Etched Foil Heaters from Thermal Circuits. An etched foil design element is the circuitry for Kapton®/Polyimide heaters. Heaters made with this DuPont(r) thin film are transparent, lightweight, flexible and are electrically strong.
Quick Links:
Overview of our Kapton® Heaters other Polymide Heaters
Kapton®/Polyimide is compatible with foil element alloys as inconel, nickel, copper, and stainless steel. They have low outgassing properties, are resistant to solvents and can be produced with special internal adhesive systems that permit higher operating temperatures. Heat curing film and pressure sensitive systems are available for mounting. Control and sensing devices can be incorporated.
Use the links below for additional information, data sheets and market applications:
Flexible Heaters – Custom Materials
Kapton® and Other Polyimide Heaters
Silicone and Other Rubber Heaters
Industry Market Applications
About Thermal Circuits:
Thermal Circuits Inc. is a manufacturer of surface heaters, air heaters, molded heaters, heater assemblies, and infrared panel emitters. We service a wide variety of markets and geographic areas and, through continuous quality improvement, strive to maintain world-class leadership in all aspects of our business.
Firsts" from Thermal Circuits continued during the 1970's and 1980's. We designed, prototyped and produced heaters and assemblies for the first etched foil-heated cafeteria food service stations, infant incubators, hospital warming cabinets, automobile side-view mirrors, kitchen electrics(mini-skillets, deep-fat fryers), and personal care appliances(mist hair setters, styling wands).
This growth prompted the construction in 1996 of a single-storied, 52,000 square foot building which is Thermal Circuits' new home. Still in Salem, the company is owned by its corporate partners and is the anchor company in a newly-developed industrial park. The new facility is state-of-the-art and second to none.
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