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Product Announcements: induction heating
Inductotherm Group - Custom Induction Heating Equipment
Inductotherm Group
Custom Induction Heating Equipment

Inductoheat Inc. is leading the world in induction heating technologies. Our focus is to lead the automotive, off-road, aeronautic, OCTG, hand-tool, marine and general industrial markets in quality induction heating and heat treating. Radyne Corp. offers innovative, state of the art induction and resistance heating systems for an array of induction applications.

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Custom Induction Heating Equipment

Inductoheat Inc. is leading the world in induction heating technologies. Our focus is to lead the automotive, off-road, aeronautic, OCTG, hand-tool, marine and general industrial markets in quality induction heating and heat treating equipment by providing flexible and innovative systems for long-life performance. Inductoheat builds induction heating equipment for annealing, brazing, hardening & tempering, forge heating, low frequency applications, strip/slab heating, and more.

Inductoheat services also include a comprehensive process development and metallurgical laboratory, complete engineering design and induction equipment manufacturing, a large induction coil, build and repair department, customer training, and an Aftermarket service and support group.

Radyne Corp. offers innovative, state of the art induction and resistance heating systems for an array of induction applications including: Brazing & soldering, heat treating, crystal growing, forming, curing, billet heating, CVD, wire & cable processing, pipe coating, fiber optics, dielectric and more.

Radyne services also include the design, manufacture and sales of advanced induction power supplies, coils, and machine automation for a wide variety of applications.

Inductotherm Group - Custom Induction Heaters
Inductotherm Group
Custom Induction Heaters

Inductoheat offers full service custom capabilities similar to a "one-stop shop." Services include a comprehensive process development and metallurgical laboratory, complete engineering design and equipment manufacturing, a large induction coil build and repair department, customer training, and an Aftermarket support and service group.

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Custom Induction Heaters

Inductoheat, the world's largest manufacturer of induction heating equipment, offers product lines ranging from general purpose machines to custom engineered, fully automated heat treating systems. With more than 20 companies around the world, including North and South America, Europe, Australia and Asia, it is a recognized name in automotive and machine tool industies.

Our innovation in induction power supply design more than 40 years ago is the foundation for the development of new breakthrough technology today. New products for heat treating, annealing, shrink fitting and bar/billet heating incorporate modular design with patent pending or patented technology. With the evolution of proven products, Inductoheat will continue to bring the best technology to our customers worldwide.

Inductoheat offers full service capabilities similar to a "one-stop shop." Services include a comprehensive process development and metallurgical laboratory, complete engineering design and equipment manufacturing, a large induction coil build and repair department, customer training, and an Aftermarket support and service group.

A single point of contact gives customers global expertise on induction heat treating, heating for forging and power supplies for hardening, tempering, copper tube annealing, low-frequency heating, tube and pipe heating and much more.

Whether you're performing heat treating, forging or another thermal process, Inductoheat can put the heat where you need it for quality parts.

AFP Transformers, LLC - Industrial Heating/Furnace Transformers
AFP Transformers, LLC
Industrial Heating/Furnace Transformers

AFP Transformers, LLC, designs and manufactures transformers and power distribution assemblies for a broad variety of furnace or heating applications.

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Industrial Heating/Furnace Transformers

These applications vary from simple line frequency voltage step down to match heating element requirements, to high frequency transformers (up to 25 KHz) for induction heating applications, to SCR or saturable reactors assemblies packaged with transformers to control output voltages and/or currents.

All of AFP's industrial heating and furnace transformers are custom designed and manufactured to match our customers' unique requirements. As with most AFP products, these transformers are available with copper or aluminum windings, open frame core and coil designs or with several NEMA enclosure variations.

Typical applications for AFP's Industrial Heating and Furnace Transformers include:

  • Step down of line voltage to match heating element requirements;
  • Multi-tap output voltages to accommodate for varying power output needs or to compensate for heating element resistance changes;
  • SCR controlled primaries to allow for variable output power;
  • Saturable reactors incorporated into the transformer design to control output power;
  • High frequency voltage conversion for induction heating systems;
  • Impedance matching output transformers for induction heating applications;
  • Scott-T or other types of 3 to 2 phase power conversion transformers.
Inductotherm Group - Inductoheat InductoScan® Modular Heat-Treat System
Inductotherm Group
Inductoheat InductoScan® Modular Heat-Treat System

InductoScan® induction heating system uses a standardized modular design, which provides flexibility for a wide range of power supplies, controls and components to be integrated onto a common base to better match current production needs.

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Inductoheat InductoScan® Modular Heat-Treat System

InductoScan® induction heating system uses a standardized modular design, which provides flexibility for a wide range of power supplies, controls and components to be integrated onto a common base to better match current production needs. It can be customized to perform various heat-treating applications such as scan, single-shot, lift/rotate, pick and place, rotary index, and linear transfer. This is a significant advantage for customers because the InductoScan® system can always be reconfigured by swapping in different scanning towers, power supplies and other mechanics to accommodate an entirely new part or family of parts for future production needs.

Features/Benefits:

· Mechanical modules provide various process solutions; scan, lift/rotate, pick & place, linear transfer and rotary index.

· Flexible design allows a wide range of power supplies and controls to be changed or upgraded to meet future needs.

· Single utility connection for fast installation or relocation

· Removable plumbing cover enables full access to all mechanical components for easy maintenance/changeover.

· Self-contained system on a common base to support stand-alone work cell requirements.

· User-friendly PC/PLC based controls simplify set-up, changeover, diagnostics and process monitoring.

· Quench recirculation system with plate and frame heat exchanger.

· Water cooling recirculation system for inverter and coils.

Inductotherm Group - Inductotherm Slab Heating Systems
Inductotherm Group
Inductotherm Slab Heating Systems

Inductotherm's high power-density induction systems provide mill operators with the most efficient and cost-effective technology for bringing even the largest steel slabs to the optimal temperature for rolling.

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Inductotherm Slab Heating Systems

Inductotherm's high power-density induction systems provide mill operators with the most efficient and cost-effective technology for bringing even the largest steel slabs to the optimal temperature for rolling.

Induction reheating systems are designed to take over the slab heating process at the point in the thermal curve where gas-fired furnaces start to lose efficiency. Unlike gas, induction heating systems maintain their high efficiency throughout their operating range.

In a typical induction slab reheating operation, the slab is brought to 1000ْC in a conventional gas-fired furnace, before moving into the induction system where it is raised to the précis temperature needed for rolling. Because induction heats the metal directly, this operation occurs quickly, increasing slab through-put and reducing scale formation.

Generally, induction-based reheating systems require just 10% of the floor space needed for comparable gas-fired furnaces.

  • High heating efficiency
  • Quick slab throughput
  • In-line or oscillating heaters
  • Reduced scale formation
  • Highly compact installations
  • Closed loop temperature control
  • Reduced maintenance
  • Worldwide service support
Inductotherm Group - InductoForge™ Modular Billet Heating System...
Inductotherm Group
InductoForge™ Modular Billet Heating System...

Inductoheat's new InductoForge™ modular billet heating system is a revolutionary product for the forging industry. The flexible modular design allows the forge shop to assemble an induction system that exactly matches its application requirements by allowing the addition or subtraction of power modules for future production needs.

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InductoForge™ Modular Billet Heating System...

Inductoheat's new InductoForge™ modular billet heating system is a revolutionary product for the forging industry. The flexible modular design allows the forge shop to assemble an induction system that exactly matches its application requirements by allowing the addition or subtraction of power modules for future production needs.

The InductoForge™ system uses power modules that are capable of running at wide range of frequencies with minimal change: (500Hz to 6000Hz). Each module is individually controlled resulting in a much finer and more accurate control of the billet temperature.

High efficiency is achieved through specialized induction coil design and minimal transmission bus. The heavy-duty, single size forging coil consists of cast end boards, copper windings and long-life removable liner for heating a wide range of billet diameters.

Inductoheat designed the IHAZ -Temperature Profile Modeling computer program to set up an advanced temperature control for the InductoForge Billet Heater. IHAZ can be used to customize the billet temperature profile (Induction Heat Affected Zone) to best suit the application. IHAZ generates the optimum-running parameters and set points for Standby and Rapid Start, which are stored as a recipe in the billet heater's PLC.

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