Our full-service capabilities include CNC Milling and CNC Turning, as well as all standard job shop services. East Branch Engineering has the ability to fabricate and produce plastic parts and components to exacting specifications. Working with a variety of plastic materials, parts may be machined, formed, fabricated and finished to customers requirements .

Full CAD/CAM capabilities are also available. Whether working from engineered drawings or a concept sketched on a napkin your project receives the attention it deserves.

The following industries are just a sampling of those serviced:

• Aerospace
• Medical
• Power Generation
• Automotive
• Medical Diagnostics and Imaging

Materials include (but not limited to):

• Acetal
• Teflon
• Kel-F
• Peek
• PETG
• Ultem
• PVC
• Polycarbonate
• Acrylic
• HDPE
• Polypropylene
• ABS
• All of the Thermo sets

While Specializing in plastics, other materials processed are:

• Aluminum
• Stainless Steel
• Alloyed Steel
• Brass
• Exotics

• Titanium
• Inconel
• Hast alloy
• Aermet

In addition to the machine shop services offered, the following services are also available:

• Die Cutting
• Punching
• Line Bending
• Precision Threading
• Hot Stamping
• Ultrasonic Welding
• Hot Air Welding
• Polishing

Our precision manufactured electronic and mechanical components include mounting parts such as spacers, contacts, stands-offs and threaded inserts that are used in RF, laser and ultrasound systems. We strictly adhere to your specifications for geometry, shape and tolerances based on a wide range of material and any finishing steps necessary.

Proven Quality & Reliability As part of our broad experience, we have manufactured components for digital antennas and contacts for pin diodes. We also manufacturer standoffs and circuit breaker components made with thread rolling or threat cutting technologies. Iseli is responsive to your needs for quality products at competitive prices, with on-time delivery.

Buyers, take special note:

• On-time delivery
• JIT / Kanban program available
• Competitive pricing
• ISO 9001:2000 registered
• SPC documentation
• Materials certificates of compliance
• Experience with a wide range of materials

The Bourn & Koch 400H CNC horizontal hobbing machine is a 7-axis CNC machine that can hob spur and helical gears and splines and threads on cylindrical blanks or shafts. The standard model comes equipped with a NUM 1060H CNC control, CNC operated tail center with variable load control, and can hob wet or dry.

See the 400 H hobber in Star SU's booth in the North Building at McCormick Place (B-6912) during IMTS in Chicago, IL, from September 8 through September 13. To receive additional machine details prior to the show, request a Quick Quote at www.star-su.com/Quick-Quote or call Star SU at (847) 649-1450.

Bourn & Koch, Rockford, IL, is a manufacturer of new machines for its OEM Fellows, Bourn & Koch, Motch, Springfield, Blanchard, Acme and RotoTech machine lines. It also is a custom machine builder and a remanufacturer/retrofitter of many OEM lines of machine tools owned exclusively by Bourn & Koch and other metal cutting machine tools. Visit Bourn & Koch online at www.bourn-koch.com.

Star SU LLC is the go-to-market cooperative of the partnered companies of Bourn & Koch, Star Cut Sales, and SU America (a unit of Samputensili S.p.A). All sales, sales engineering, sales & marketing administration, direct sales force human resources, sales Information Technology, and sales distribution for North America are merged into a single enterprise managed by an executive committee made up of the senior management of the (3) companies.

PICOCUT CODE BLUE is a value added premium quality formulation to significantly improve tool life, reduce smoke, be non foaming, exhibit high oxidation resistance and to be able to replace both older technology cutting oils and water soluble fluids especially in severe applications typically found in medical and aerospace metalworking industries. PICOCUT CODE BLUE is a multifunctional oil lubricant for a variety of material-removing and forming operations such as: milling, drilling, reaming, threading, broaching, grinding, stamping and drawing.

This unique blue colored oil offers improved lubricity, extreme pressure anti-weld performance, and anti-oxidation protection without the need for any tank side additives. It is clear in appearance, low misting, operator friendly with low odor properties, and formulated for elastomer compatibility. PICOCUT CODE BLUE should not be used where copper or brass alloys are present because staining may occur. In those applications or as a dual purpose machinery lubricant, customers are directed to use PICO's related product PICOCUT CODE BLUE 2.

The MQ-60, 120, & 140 units are ball screw actuated variable feed, quill type machining units. They are ideally suited for single or multiple spindle applications on all types of metal removal machinery. The unique arrangement of few moving parts in a compact assembly provides for versatility of application and minimal maintenance in operation. Each unit features a large 4.250" dia. hardened and ground quill which carries the spindle assembly and the ball screw nut. The excellent quill bearing area, combined with the ball screw centerline thrust design, provide for extreme stability throughout the unit stroke. A CNC servo motor drives the ball screw and controls all functions of rapid traverse and feed.

The flexibility of this drive is evidenced by the many cycles that can be easily obtained with the available control options , such as multi-stage feed, back feed, pulse feed (chip breaking), gap jumping, peck feed, and rigid CNC tapping thru synchronization of the feed and spindle motors. Standard, quick-disconnect proximity switches control the home position and over-travel limits. Internal bumper cushions mechanically protect the unit from over travel damage in both directions.

Standard Controls

Single axis CNC control components or pre-engineered systems are available from 5 to 10 HP for drill stations. Dual axis, CNC control components or complete systems are available for tapping stations. The dual axis controls apply to both drilling and tapping operations or combination drilling and tapping cycles for use with combination drill/taps (draps). Standard CNC rigid tap cycles include left or right hand threads and inch or metric pitch. All cycles are stored as sub-routines in system memory and recalled thru PLC or HMI interface (multi-tasking).

COMPANY HISTORY

Zagar Inc. is a Machine Tool Builder specializing in the mass production and/or the qualification of holes. With our crank style design multiple spindle drilling and tapping head Zagar can design machinery with more rotating cutting tools in a smaller area. Our machines are used in the automotive, aerospace, electrical, electronic, propulsion, off-road construction equipment, hydraulic, pneumatic and general job shop industries to name only a few.

We have produced or qualified holes in most ferrous or non-ferrous materials. The design of our machinery has resulted in the development of stand-alone modular component product lines. These product lines are Multiple Spindle Drill/Tap Heads; air, hydraulic, cam, servo driven feed units and air, hydraulic or mechanical Workholding fixtures. Controls for these machines range from the conventional electric circuitry to fully integrated solid state as needed for PC compatibility. Assistance and support is also available for your in house needs.

History / Location: Since 1937 Zagar has offered machinery and assistance to customers throughout the world. Our plant is located at 24000 Lakeland Blvd. in Euclid, Ohio. Euclid is a suburb of Cleveland, Ohio in the United States of America. It is between the East 222nd St. and Babbitt Rd. exits on the south marginal of route I-90. The two buildings total 54,000 square feet of manufacturing facility.

Equipment: Zagar's Design and Manufacturing Departments are centered around AutoCAD version 14. We also incorporate solid modeling in our designs using Mechanical Desktop 3.0. Our general machining operations are numerically controlled (CNC). General processing and inventory is all controlled by computers. Our Assembly and Shipping Departments have 10-ton crane capacity.

Employment: Zagar presently employs 30 people. We average 45 hours per week with two shifts; expandable with overtime when necessary. The plant is normally open from 6:00 AM until 12.00 PM midnight. Office hours are 8:00 AM until 5:00 PM Monday through Friday except for Holidays.

PRESIDENT'S MESSAGE

Companies that will prosper in tomorrow's business climate will be those which meet the market's demand for exceptional quality and service. We, therefore, recognize that our most important resource is our employees and their ability to work together as a team. Quality performance through cooperative effort from each of us, as well as from our suppliers, is required if we are to meet these demands.

Our Quality System, as defined in our manual, is designed to direct our efforts toward continuous improvement in everything we do. By identifying responsibilities and practices to follow, it moves away from control by inspection toward prevention of errors and corrective action to eliminate the cause of problems.

Our commitment to quality must extend to all aspects of the business, not just to the quality of our products and services. It is imperative that we develop an understanding of our quality system, support our Quality Policy and be involved in the improvement process so we will continue to deliver superior products and services. Our commitment must extend not only to doing our jobs well, but also to finding better ways to do our jobs so our customers will continue to identify Zagar, Inc. as their preferred supplier of Machine Tool systems and components.

John F. Zagar
C.O.B. & President

24000 Lakeland Boulevard • Cleveland, Ohio 44132 • (216) 731-0500 • Fax: (216) 731-8591 • Email

Celebrating nearly 100 years as "The Bible of the Mechanical Industries", the 28th edition brings together volumes of knowledge, information and data gathered, revised and improved upon from experts throughout the mechanical industries. Extraordinarily comprehensive yet easy to use since it premiered, Machinery's Handbook provides mechanical and manufacturing engineers, designers, draftsmen, toolmakers, and machinists with a broad range material, from the very basic to the more advanced. It has always, and continues to provide industry fundamentals and standards while it moves into the 21st century with material reflecting technological advances and offering vast editorial improvements, making the 28th Edition the best tool…ever!

The following are the most notable improvements:

• New sections on…CNC Numerical Controls (written by Peter Smid-author of CNC Programming Handbook), Manufacturing Data Analysis, Fluid Mechanics, Distinguishing Bolts from Screws, Helical Coil Screw Thread Inserts, Calculating Thread Dimensions, Lubrication, Ball and Acme Leadscrews, and Shaft Alignment.
• Revised material on… Properties, Treatment, and Testing of Materials; Dimensioning; Gaging, and Measuring; Tool and Toolmaking; Manufacturing Processes
• A very user-friendly format…readers will never have to search outside of an area for information on the topic they are exploring.
• Broad math coverage…from the basic to the advanced, you'll find fractions, positive and negative numbers, derivatives and integrals, analytical geometry, circular segments, matrices and engineering economics.
• Updated Standards.
• Individual indices for standards, materials, and interactive equations.

MACHINERY'S HANDBOOK 28TH EDITION CD-ROM

Get ready, get set…and take advantage of ready access to hundreds of critical math equations from the premier reference in its field with a click of your mouse! Machinery's Handbook 28^th Edition CD-ROM provides what many of you have been asking for…INTERACTIVE MATH. With a simple Internet connection you'll be able to instantly calculate cutting speeds, dimensions of bevels, moments of inertia, the measurement of various screw threads, the center of gravity for any shape, hardness of material, volumes, taper angles, matrices, and much, much more.

In addition, the new 28^th Edition CD continues to combine the complete contents of the Handbook with the power, versatility, and convenience of Adobe PDF. These compact files can be viewed, navigated, and printed exactly as they appear by anyone with Adobe Acrobat Reader, which is included free on this disk. Now more than ever the CD, combined with the print edition, is the most powerful tool you'll need to easily and effectively perform your job!

MACHINERY'S HANDBOOK 28TH EDITION GUIDE

Completely updated and revised to reflect the changes and additions made to the Handbook, this Guide will enable users to maximize the enormous practical value available from Machinery's Handbook.

Distinctive Features

· Illustrates through hundreds of examples, solutions, and questions how to take full advantage of the Handbook to solve the types of problems typically encountered in drafting rooms, machine shops and on the factory floor.

· Allows you to quickly become more thoroughly familiar with the vast range of contents found in the Handbook.

· By practicing the many practical techniques explained in this Guide, you will be able to obtain the solution or information needed to resolve on-the-job problems.