ITI Tooling Co. Inc. offers a full range of precision, top quality tool holders and spindle units for most CNC lathes, including: Accuway, Alex-Tech, Angelini, Baruffaldi, Benzinger, Biglia, Boehringer, Boley, Bumotec, Cazeneuve, Cincinnati, Citizen, Clausing, Colchester, Daewoo, Dainichi, Danobat, Doosan, Doosan Infracore, Duplomatic, Ecoca, Edel, Emag, Emco Maier, Ergomat, Fair Friend, FMS, Focus, Fortune, George Fischer, Gildemeister, Gital, Goodway, Graziano, HAAS, HACO, Hardinge, Hembrug, Heyligenstaedt, Hurco, Hwacheon, Hyundai, Index, JinnFa, Johnford, Kern, KIA, Kuen Jeng, Leadwell, Magdeburger, Maho Graziano, MAS Kovosit, Mazak, Monforts, Mori Seiki, Muratec, Nakamura, Niles, Okuma, Realmeca, Saeilo, Sauter, Schaublin, Scherer Feinbau, Schuster, SOMAB, Spinner, Tajmac-ZPS, Taksan, Traub, VDI Werkzeuge, Victor, Weiler, Yeong Chin, etc.

Bolt-on, VDI and other styles of mounting systems that are available are manufactured to meet the highest standards of quality using only the finest materials.

ITI is proud to offer the most comprehensive range of VDI tooling all built in accordance with the latest industry standards. Our toolholders are available for either inch or metric size tooling and are available for 16 through 80mm VDI mounting.

· Produced with inductive hardened and precision ground "contact" surfaces and tool platforms.

· Designed with integral coolant passages and hardened steel coolant nozzles for long life.

· Special designs, tool holder blanks, alignment bars, test mandrels and presetting equipment also available.

Introducing a new, manually operated, work holding collet fixture from Zagar Inc.

Model No. 707-340

Collet size: # 5-C standard collets for O.D. clamping or # 5-C mandrel type collets for I.D. clamping.

Mounting options: Vertical or horizontal

Housing: Cast iron for durability with precision crossed keyways for ease of mounting fixture and centering collet center line in vertical or horizontal applications. Since it's cast iron, the housing enables higher clamping forces and greater stability during machining operations.

Fixed length collet mounting: 5-C collet or expanding mandrel is fixed mounted in base of the fixture. This is sometimes termed "dead length" collet actuation since there is no linear movement of the collet along it's axis. The collet remains stationary when clamped and unclamped by the precision steel actuating sleeve.

Accuracy: Work piece centering repeatability within 0.001"

Clamp handle: Cast iron for durability and high clamping force. Designed for manual operation. Clamp / unclamp is cam actuated by precision machined steel cams. The actuating cams are designed to mechanically lock the handle when in the clamped position.

Coolant flush: Each fixture is designed for piping coolant thru a ¼ NPT hole in the side of the housing. This feature enables coolant to flow thru the fixture and flush out chips in machining operations with high chip volume.

Low Maintenance: New fixture design is simple to disassemble for cleaning and lubrication when required. The fixture consists of only 6 components.

Basic dimensions:

Fixture height: 4.38"

Width: 5.00"

Length including handle: 8.00"

Approx. weight: 22 pounds

Price: $ 350.00 (5-C collet or mandrel is additional)

Standard accessories:

# 5-C collets: Round I.D.- .078 to 1.078" in 1/64th increments

Hex I.D.- .250 to .750" in 1/16th increments

Square I.D. - .187-750" in 1/16th increments

# 5-C Internal mandrels: Round - .375 to 1.375" in .125" increments

Hex - .375 to 1.187 in .125" increments

Square - .375 to 1.000" in .125" increments

Adjustable positive stop

Special modifications: Fixtures are modified and assembled with hardware for orienting and setting-up work piece as required. Special collet or mandrel sizes are available. Example - custom EDM pockets in # 5-C collets. Please specify requirements (see request for quote).

Source: Fixtures are manufactured at Zagar Inc., Cleveland, Ohio USA Phone: 216-731-0500

Manufacturing work holding collet fixtures for industry since 1938

COMPANY HISTORY

Zagar Inc. is a Machine Tool Builder specializing in the mass production and/or the qualification of holes. With our crank style design multiple spindle drilling and tapping head Zagar can design machinery with more rotating cutting tools in a smaller area. Our machines are used in the automotive, aerospace, electrical, electronic, propulsion, off-road construction equipment, hydraulic, pneumatic and general job shop industries to name only a few.

We have produced or qualified holes in most ferrous or non-ferrous materials. The design of our machinery has resulted in the development of stand-alone modular component product lines. These product lines are Multiple Spindle Drill/Tap Heads; air, hydraulic, cam, servo driven feed units and air, hydraulic or mechanical Workholding fixtures. Controls for these machines range from the conventional electric circuitry to fully integrated solid state as needed for PC compatibility. Assistance and support is also available for your in house needs.

History / Location: Since 1937 Zagar has offered machinery and assistance to customers throughout the world. Our plant is located at 24000 Lakeland Blvd. in Euclid, Ohio. Euclid is a suburb of Cleveland, Ohio in the United States of America. It is between the East 222nd St. and Babbitt Rd. exits on the south marginal of route I-90. The two buildings total 54,000 square feet of manufacturing facility.

Equipment: Zagar's Design and Manufacturing Departments are centered around AutoCAD version 14. We also incorporate solid modeling in our designs using Mechanical Desktop 3.0. Our general machining operations are numerically controlled (CNC). General processing and inventory is all controlled by computers. Our Assembly and Shipping Departments have 10-ton crane capacity.

Employment: Zagar presently employs 30 people. We average 45 hours per week with two shifts; expandable with overtime when necessary. The plant is normally open from 6:00 AM until 12.00 PM midnight. Office hours are 8:00 AM until 5:00 PM Monday through Friday except for Holidays.

PRESIDENT'S MESSAGE

Companies that will prosper in tomorrow's business climate will be those which meet the market's demand for exceptional quality and service. We, therefore, recognize that our most important resource is our employees and their ability to work together as a team. Quality performance through cooperative effort from each of us, as well as from our suppliers, is required if we are to meet these demands.

Our Quality System, as defined in our manual, is designed to direct our efforts toward continuous improvement in everything we do. By identifying responsibilities and practices to follow, it moves away from control by inspection toward prevention of errors and corrective action to eliminate the cause of problems.

Our commitment to quality must extend to all aspects of the business, not just to the quality of our products and services. It is imperative that we develop an understanding of our quality system, support our Quality Policy and be involved in the improvement process so we will continue to deliver superior products and services. Our commitment must extend not only to doing our jobs well, but also to finding better ways to do our jobs so our customers will continue to identify Zagar, Inc. as their preferred supplier of Machine Tool systems and components.

John F. Zagar
C.O.B. & President

24000 Lakeland Boulevard • Cleveland, Ohio 44132 • (216) 731-0500 • Fax: (216) 731-8591 • Email

Bluco Corporation proudly presents the Demmeler Modular Fixturing System for Welding. With over 10,000 welding tables installed worldwide, the Demmeler system is fast becoming the preferred method for fixturing short runs, prototypes, spares and specials. The modular fixturing concept is simple yet elegant. Start with accurate 5-sided welding tables made of high quality, high tensile strength steel. Choose from over 140 standard, off-the-shelf fixturing components, like angles, stop bars, blocks, clamps and unique positioning and clamping bolts. Then, assemble the jig to the welding table in minutes.

Take a closer look at the Demmeler Modular Fixturing System for Welding. Our website has hundreds of application examples to explore. Welding tables come in a variety of sizes. These welding tables can be joined together to fixture larger parts. The following pages show applications where welding tables are used to fixture small & large parts, robot setups, piping, industrial, sheetmetal and general types of parts. If you can't find what you are looking for, our application engineers are ready to help. Contact us today!

When you're ready to get started with a rental…We can assist you in selecting the right mix of hardware that you will need for a specific job or you can choose from one of our standard tooling kits. We will then send you a quotation which includes the rental rates (both short term and long term options) along with our standard rental contract. As soon as we receive the signed rental contract along with the refundable security deposit and 1st month's rent, we'll ship your modular fixturing system to you!

Rent to own…Rent as long as you want. When you are ready, you can convert your rental to a purchase. All of your deposit and half of your monthly payments will be applied to the purchase price. If you are finished with your rental, you can return the equipment to us, no questions asked!

Large parts pose safety and access problems for welders. By mounting a table to a scissor lift, you can bring the work to the welder. Tables up to 5' x 10' (1500 x 3000 mm) are offered with this feature. The Demmeler modular fixturing system provides quick and easy access to the work while vastly improving the ergonomics. Welders can reach all of the work, safely and easily.

The Demmeler modular fixturing system for welding comes with a full range of components to fixture virtually any part. Angles, spacer blocks, clamps, positioning and clamping bolts and a complete family of universal stops can be assembled into a ready-to-use welding fixture in a matter of hours. The five-sided steel table has surfaces that are flat and square 0.0004"/ft and bores that are located +/-0.001".

302-E Heavy-Duty Riveter /

This durable riveter with its fully adjustable vacuum system holds the rivet in the nosepiece, allowing the operator to rivet at any angle with one hand free. The vacuum system also automatically collects the spent mandrel into a collection bottle. This creates a cleaner and safer work environment by preventing spent mandrels from falling to the floor or work surface. This tool can easily install 3/32"to /3/16" diameter rivets in all alloys, and 1/4" diameter open-end rivets in aluminum/steel combination. A swivel air inlet for increased mobility when working is also included along with a push button trigger and molded frame which provides the operator with maximum comfort using minimal effort