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The Myth of Cutting Tool Cost

From Cole Carbide Industries, Inc.
 

 
Productivity in economics refers to a measure of output from production processes compared to a unit of input. In manufacturing, that unit of input refers to everything from toilet paper to your CEO's company car. This cost/benefit ratio is determined by every shop differently and individually. In cutting tools, this decision is often deterred by the idea of costs. However, the cost of cutting tools should only be a small portion of determining your shop's machining productivity. Whether you are using very expensive cutting tools or lower-cost insert technology, it is the productivity of the tooling that should be considered when you are determining the actual cost of the tool. This article will evaluate machining productivity by comparing tooling cost to tooling productivity.

Products & Services
Drill bits are drill accessories that are used as rotary cutting tools for drilling holes. Search by Specification | Learn more about Drill Bits
Cutting tool inserts are replaceable attachments for cutting tools. They typically contain the actual cutting edge. Search by Specification | Learn more about Cutting Tool Inserts
Milling cutters are rotating cutters used in machining applications. Common configurations include end mills, face mills, shell mills, and application-specific cutters and geometries. (See Dovetail Cutters products here) | Search by Specification | Learn more about Milling Cutters

Product Announcements
Greenleaf Corporation - Bar Peeling
Through many decades of experience, Greenleaf Corporation has developed and demonstrated the technical ability to design and manufacture tooling and carbide to meet the ever present challenges facing... (read more)
3 Dimensional Services - Reflex Lighting Lenses
Vehicle prototype lighting lenses now provided with production-like optical pattern reflective surfaces with low-cost, low- risk tooling…in six weeks, not four months... (read more)
Siemens PLM Software - NX Tooling Applications
NX Tooling applications extend design productivity and efficiency into manufacturing. Solutions dynamically link to product models for accurate and timely production tooling, molds, dies, and... (read more)
Greenleaf Corporation - Toolholders for Ceramic Inserts
The Greenleaf 'C' series advanced toolholder system is specially engineered to provide maximum productivity and tool life when machining heat-resist alloys with Greenleaf advanced ceramic grades. (read more)
Techno, Inc. - Special Introductory Price New Custom Tooling Kits
Techno, Inc. is pleased to announce (6) New Custom Application Tooling Kits at a special introductory price through their redesigned CNC Cutting Tools eStore. With over 22 years of cnc router... (read more)
Greenleaf Corporation - Coated Whisker-Reinforced Ceramic Inserts
Greenleaf's WG-600®, the latest development in whisker-reinforced ceramic inserts, is ideal for the roughing and finishing of high-strength alloys and hardened steels. WG-600® is a coated Al2O3... (read more)
3 Dimensional Services - Up to the challenge
As Chrysler LLC prepared to unleash its new, limited-production Dodge Challenger, prototype plastic components loomed as a stumbling block to launch - until one rapid prototype shop stepped up to the... (read more)
Greenleaf Corporation -  Ring Max™ Ring Groove Cutter Line
Greenleaf Corporation is introducing its expanded line of Ring Max™ ring groove cutters to the international marketplace. Designed specifically for the oil and gas industry, Greenleaf's Ring... (read more)

Topics of Interest
Unit 1: Measurement Fundamentals Table 1-1-1: Comparison of the Decimal and Binary Systems Unit 5: CNC Components Table 3-5-1 Unit 6: CNC Functions Character Purpose... (Read More)
A s manufacturing becomes more global and more competitive, industries are forced to reevaluate how they look at cutting tools and machining processes. Logically, if a manufacturer invests in a high... (Read More)
As a machining operation, the process of machining grooves is typically performed on a CNC lathe. A general purpose program required to make only the simplest of grooves is very straightforward it... (Read More)
Chapter List Unit 11: Mill Tooling and Workholding Systems Unit 12: CNC Mill Unit 13: CNC Bench-Top Mill Unit 14: CNC Machining Center Programming Unit 15: CAD/CAM Mill Programming... (Read More)
OVERVIEW Groove cutting on CNC lathes is a multi step machining operation. The term grooving usually applies to a process of forming a narrow cavity of a certain depth, on a cylinder, cone, or a... (Read More)
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