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Improved Cylinder Duty Cycle
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Improved Cylinder Duty Cycle
From industrialresourcegroupllc.com

A coke plant was spending in excess of $500,000 / year in hydraulic cylinder repair and had been previously trying to reduce repair cost by pursuing vendors with a low cost repair philosophy. The combination of high heat and coke dust created an environment that is one of the most challenging in any industry.

At the end of the first full year a savings in excess of $250,000 in remanufacture cost alone was realized. When the removal and replacement costs and down time costs were considered the savings were significantly higher.

 


Products & Services
Compressor repair services repair and rebuild used compressors and systems such as air compressors, gas compressors, and refrigeration and air conditioning compressors.
Pump repair services repair and rebuild used pumps.
Carbon occurs in a variety of forms such as vitreous carbon, pyrolytic graphite, hexagonal graphite and polycrystalline diamond (PCD). Carbon and graphite materials have high refractoriness while diamond has the highest hardness of all known materials.
Hydraulic repair services rebuild, repair and calibrate used hydraulic components and equipment such as hydraulic pumps, valves and servo valves, cylinders, motors, jacks, rams, actuators, hydraulic power units (HPUs) and hydraulic machines or systems.
Equipment repair services provide in-house or on-site repair and refurbishment services.
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Product Announcements
Industrial Resource Group, LLC - Improved Cylinder Duty Cycle - A Case Study
A coke plant was spending in excess of $500,000 / year in hydraulic cylinder repair and had been previously trying to reduce repair cost by pursuing vendors with a low cost repair philosophy. (read more)
FARO Technologies, Inc. - HRD Improves Processes with the FARO Gage
HRD needed an effective inspection program that afforded them the flexibility to inspect parts on the shop floor in real time, to qualify incoming inventory from suppliers, and to rework existing... (read more)
Rusco Hydraulics, Inc., Fluid Power Specialists - Cylinder Repair Services
RUSCO has the ability to repair and service a wide range of sizes and brands of hydraulic and pneumatic cylinders and actuators. (read more)
PIAB Inc. - Vacuum Study at DaimlerChrysler Saves $400,000
A comparative vacuum technology study performed by Dr. Kingman Yee, as part of a DaimlerChrysler Program, found that air consumption could be reduced by 98% when equipping a robot's end-of-arm tool... (read more)
Stratasys, Inc. - Toro saves $500K and reduces development 283 weeks
Over two years, for various projects, including this sprinkler, Stratasys FDM allowed Toro to reduce product development time by 283 weeks, and it saved $500,000 on tooling and service bureau costs... (read more)
 
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Topics of Interest
A critical piece of production equipment (so critical that on board inline spares were included) had undergone a remanufacture and redesign. System malfunction and dependability problems had gone... (Read More)
Apart from the huge centripetal forces on turbine blades, hot spots around blades can peak at temperatures above 2,000 K, creating thermal fatigue that can ultimately lead to cracks that can cause... (Read More)
In a typical small flow water system, that contains an RO membrane and Ion Exchange Resin, Liqui-CelĀ® Membrane Contactors may be able to save the customer thousands of dollars a year in chemical... (Read More)
In the typical chemical or petrochemical plant today, the "install it as cheaply as possible" rule all too often governs plant improvements or expansions. Frequently, a project's total cost... (Read More)
A Midwestern manufacturer was using a locomotive to transfer a highly conductive material in an environment where ambient temperatures commonly reached 130+ F. The average duty cycle of the generator... (Read More)
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Technical Articles
Improved Cylinder Duty Cycle - Hydraulic Equipment and Components
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See more product announcements for Compressor Repair Services
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