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Wasting Energy? How Does Your Plant Rate?
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Wasting Energy? How Does Your Plant Rate?
 
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Wasting Energy? How Does Your Plant Rate?
From Eurotherm/Action Instruments
 

 

A PVC pipe manufacturer interested in energy consumption in his plant brought in the local electric power company to make some measurements. Since extruder heaters account for a large portion of the energy bill, the company logged the kilowatt-hours consumed over 24 hours on a typical barrel zone on one extruder.

The plant has 30 such zones on five extruders. Running 330 days per year the potential saving is some $90 000 per year. This calculation does not take into account the costs of chilling the cooling water. Five compressors, each of 30 to 35HP were in service supplying chilled water for the five lines, mostly for barrel zone and cooling trough water. These results call for a closer look at how the control process works.


Products & Services
Extrusion machines force or pull unformed material into alignment guides and shaped dies to produce lengths of stock forms and cross-sectional shapes.
Heating, ventilation and air conditioning (HVAC) chillers are refrigeration systems that provide cooling for industrial and commercial applications. They use water, oils or other fluids as refrigerants.
Food and beverage gases are suitable for food and beverage processing, and handling or service applications.
Cooling towers are defined as any open water recirculation device that uses fans or natural draft to draw or force air to contact and cool water by evaporation.
Coolant systems pump liquids to cool and lubricate workpieces and cutting tools.
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Product Announcements
MMR Power Solutions, LLC - Green Power
MMRPS is developing new solar and solar-biomass hybrid power plants. (read more)
Kikusui America, Inc. - 6kW Regenerative DC Electronic Load
Outline PLZ6000R is a DC electronic load that regenerates load power to the AC line. Regular electronic loads consume load power by having semiconductor devices convert it into heat. By contrast,... (read more)
Delong Equipment Company - Vapor/Ultrasonic Degreasers
DeLong Equipment offers a full line of vapor degreasers. Many different models and sizes are available. We also offer water chillers and solvent recovery stills that can be sized to fit each unit. (read more)
MMR Power Solutions, LLC - Distributed Generation System
MMR Power Solutions Built 4.1MW Distributed Generation System for Lyons Magnus... (read more)
Micron Technology, Inc. - Energy Efficient DDR2 FBDIMM Modules
Micron's Aspen Memory® product line features the industry's first 1Gb-based, DDR2 reduced chip count (RCC) modules and 1.5V DDR2 FBDIMMs, specifically designed to lower data center server power... (read more)
The Advanced Team, Inc. - Alignment, Vibration Analysis & Balancing Training
With over 30 years experience, The ADVANCED Team, Inc. is uniquely qualified to train your personnel. AMS Training classes are conducted by service personnel, not by someone trying to sell you more... (read more)
Chamberlin Rubber Company, Inc. - Zone Valves - Two or Three Way Zone Valves
Chamberlin Rubber Company, Inc. can supply you Siemens two or three way Zone Valves. These rugged forged valves deliver up to 44psi. With true CV ratings from 2.5 to 7.0 these zone valves provide the... (read more)
 
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Topics of Interest
Heating water with the sun is the most affordable residential solar energy retrofit available. Solar domestic water heating systems that are OG-300 certified perform very well in our climate. A... (Read More)
By using a ruggedized portable ultrasonic leak detector, Mr. Brian Thorp, PdM Technician for Seminole Electric has been able to provide quick leak detection and repair on an aging steam condenser,... (Read More)
Plant engineers have many flow measurement technology options when selecting flow sensors or flow meters to optimize heating-ventilation-air-conditioning (HVAC) and process control systems. It is... (Read More)
If you are using 30-inch cartridges, divide the total number of spent cartridges per year by 60. In each case, the result is the total number of 55-gallon drums that you will fill each year. Example:... (Read More)
Associated Polymer Labs offers a complete laboratory for your blending, mixing, Rheology, and R&D extrusion needs. Rheology is the science that studies the deformation and flow of materials, whether... (Read More)
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Technical Articles
Wasting Energy? How Does Your Plant Rate? - Machine and Motion Controllers
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See more product announcements for Extrusion Machines
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