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Flux Cored Arc Welding (FCAW)

 

 

In the Flux Cored Arc Welding (FCAW) process, metal parts are joined by melting base and filler metals with an arc struck between a consumable filler metal wire and the base alloy work piece. Flux cored arc welding is similar to MIG welding except a wire with a central core filled with flux is utilized. Usually, equipment suitable for MIG welding is capable of performing flux-cored, arc welding processes. The flux eliminates the need for a shielding gas supply. In the flux melting base joins cored arc welding process, metal and filler metals with an arc struck between a consumable filler metal wire and the base alloy work piece. The filler metal wire or consumable electrode is continuously fed and fused with the work piece. Brazing rods are also available in flux cored forms. FCAW uses a wire with a central core filled with flux, which usually eliminates the need for a shielding gas supply. Usually, equipment suitable for flux cored arc welding is capable of performing MIG processes and vice versa.


Products & Services
Filler metal alloys and consumables used in welding, brazing or soldering include items in rod sheet, wire spool, coated stick, weld stud, powder, preform or paste forms. Search by Specification | Learn more about Filler Alloys and Consumables
Welding and fabrication services weld and fabricate a variety of materials. They may also perform services such as machining, CAD support, and field welding. Search by Specification | Learn more about Welding and Fabrication Services
Welding alloys are used to melt and fuse pieces of metal together. Search by Specification | Learn more about Welding Alloys
Welding accessories includes products used in, or related to, processes such as MIG, TIG and resistance. Search by Specification | Learn more about Welding Accessories
Cladding and hardfacing services apply a thick layer of a metal or alloy to the surface of a base alloy to rebuild or repair the surface, or to impart special characteristics. Search by Specification | Learn more about Cladding and Hardfacing Services

Product Announcements
Hydro Aluminum North America - Welding Aluminum Extrusions
Welding aluminum isn't difficult, it's just different. Different from welding steel that is. In fact, the unique combination of light weight and relatively high strength makes aluminum the second most... (read more)
BUG-O Systems, Inc. - CW-5
The CW-5 (CWO-1500) Circle Welder is designed for single pass or multipass welding of couplings on sprinkler pipe, utilizing MIG or Flux Cored process, with gas shielding. (read more)
ESAB Welding and Cutting Products - ESAB Stainless Steel Filler Metals
ESAB offers the most complete line of stainless flux cored wires in all the alloy compositions including 304, 308, 309, 316 and 317. (read more)
BUG-O Systems, Inc. - Stiffener Welder
The Stiffener Welder is a self contained, dual head welding travel carriage with integrated wire feeders and spool mounts. It will produce continuous or programmable imtermittent fillet welds on... (read more)
Universal Wire Works Inc. - AMS 6468 Bare Wire Aerospace Alloys
Alloy HP9-4-20 is a premium quality low-alloy steel filler metal for use with the gas tungsten arc and gas metal arc welding processes. Alloy HP9-4-20 is designed to weld those low-alloy steels having... (read more)
Universal Wire Works Inc. - Welding Alloys for the Power Generation Industry
Universal Wire Works is a provider of welding alloys for the power generation industry. (read more)
Kurt Manufacturing - Welding and Fabricating Solutions
Kurt Manufacturing has extensive welding capabilities covering all types of ferrous and non-ferrous materials. Our experience ranges from unique machine bases to complex equipment frames and Off-Road... (read more)
 

Topics of Interest
The Gas Metal Arc Welding (GMAW), process is commonly known as the Metal Inert Gas Process (MIG). MIG welding is also referred to as short circuit transfer. In the MIG arc welding process, metal parts... (Read More)
IG Welding (GMAW or Gas Metal Arc Welding) — An arc welding process which joins metals by heating them with an arc. The arc is between a continuously fed filler metal (consumable) electrode and the... (Read More)
The tungsten inert gas (TIG) welding process is commonly referred to as gas tungsten arc welding (GTAW). TIG welding process joins metals by melting base and filler metals with an arc struck between a... (Read More)
12.1 Development of Gas Shielded Arc Welding Originally the process was evolved in America in 1940 for welding in the aircraft industry. It developed into the tungsten inert-gas shielded arc process... (Read More)
Stick, the most basic of welding processes, offers the easiest option for joining steel and other metals. Stick welding power sources deliver inexpensive options for welding versatility, portability... (Read More)