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Efficiency Improvements and Cost Reductions in Chemical Coating Scale Up: Case Study
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Efficiency Improvements and Cost Reductions in Chemical Coating Scale Up: Case Study
 
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Efficiency Improvements and Cost Reductions in Chemical Coating Scale Up: Case Study
From service.spray.com

A chemical company was considering the use of Ultrasonic nozzles for a proprietary coating application. These nozzles were selected because of the fine mist they produce. The Ultrasonic nozzles were tested in a laboratory environment to ensure the spray characteristics were appropriate for the chemical coating application. During testing it was determined that these nozzles provided very low flow rates and were not suited for the large-scale production line.

Provide a nozzle for production purposes that would maintain the spray characteristics of the Ultrasonic nozzle (i.e. drop size distribution) while increasing the flow rate by a factor of ten. This would reduce the number of nozzles needed for largescale production line without compromising the drop size properties.

 


Products & Services
Nozzles alter and control the stream or spray pattern of a fluid in a spray coating or dispensing system.
Spray guns and applicators form a coating by directing atomized paints, adhesives, liquids or powders toward a surface.
Spray washers clean parts with a directed, pressurized spray of hot water, detergent or cleaning solution.
Ultrasonic cleaners use high frequency sound waves to create bubbles for loosening and removing dirt, scale, and other impurities from parts. 
Degreasers and degreasing equipment remove grease, oil, lubricants or other organic films from parts using aqueous cleaners or solvent vapors.
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Product Announcements
BEX Spray Nozzles - Air Atomizing Nozzles
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BETE NC full cone whirl nozzles are known for their extremely reliable, uniform spray coverage. (read more)
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CLUMP Tank Washing Nozzles from BETE Fog Nozzle, Inc. feature clog-resistant full cone nozzles. (read more)
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BETE PJ nozzles: compact construction and high energy efficiency in addition to the finest fog of any direct pressure nozzle. (read more)
BETE Fog Nozzle, Inc. - TF Spiral Nozzles - Hollow and Full Cone Nozzles
The original spiral nozzle invented by BETE, featuring a wide range of flows and angles, high energy efficiency and clog-resistant performance. (read more)
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NCFL Flange Connection / Plastic Material Nozzles from BETE Fog Nozzle, Inc. feature large internal passages, uniform spray coverage, and high flow rates. (read more)
BETE Fog Nozzle, Inc. - MaxiPass Clog-Resistant Full Cone Nozzles
MaxiPassTM Clog-Resistant Full Cone Nozzles from BETE Fog Nozzle, Inc. are designed to pass solid particles that are 2-3 times larger in diameter than particles that will pass through a traditional... (read more)
BEX Spray Nozzles - Quick Disconnect Nozzles
Quick disconnect nozzles include a Flat "V" Spray, Flooding Nozzle, Flat Fan Spray pattern, Hollow Cone, Full Cone, and Plastic Zip-Tip models. (read more)
 
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Topics of Interest
A pharmaceutical company uses various Spraying Systems Co. air atomizing nozzles in a laboratory-scale spray dryer for a proprietary coating application. The process in the laboratory spray dryer was... (Read More)
A pharmaceutical company uses various Spraying Systems Co. air atomizing nozzles in a laboratory-scale spray dryer for a proprietary coating application. The process in the laboratory spray dryer was... (Read More)
Two-fluid spray nozzles used in tablet coaters are prone to collect deposits on the nozzle exit orifice, this phenomenon is known as bearding. Bearding effects the droplet size distribution, which has... (Read More)
BETE has supplied nozzles for use in open and packed spray towers and jet bubbling reactors since the late 1950s. With the passage of the first Clean Air Act in the United States, it was natural for... (Read More)
If you have gases to cool or condition, you know technology is advancing rapidly and you have more options than ever before. However, the basic need to cool hot gases and reduce volume quickly still... (Read More)
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Technical Articles
Efficiency Improvements and Cost Reductions in Chemical Coating Scale Up: Case Study - Surface Coating and Protection
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