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Investment Casting Using FDM/ABS Rapid Prototype Patterns
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Investment Casting Using FDM/ABS Rapid Prototype Patterns
 
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Investment Casting Using FDM/ABS Rapid Prototype Patterns
From stratasys.com
Investment casting (IC) is one of the most economical ways to produce complex shaped parts from metal. In some cases, it is the only method available when parts have undercuts, thin walls or inaccessible configurations. One disadvantage of using IC for small quantities is the long lead time and high cost of tooling to produce the necessary wax patterns. As a substitute for the wax patterns, rapid prototype parts may be used, resulting in substantial time and cost savings. Six foundries participated in a program that evaluated the use of ABS parts created from Stratasys® FDM Rapid Prototype (RP) systems. The ABS parts were produced as substitutes for the injected wax patterns. Each foundry had experience using different RP parts. Feasibility and expertise were established over nine months, using three test geometries.
 


Products & Services
Rapid prototyping automates the fabrication of a prototype part from a three-dimensional (3-D) CAD drawing. These physical models convey more complete information about the product earlier in the development cycle.
Metal casting involves the shaping of free-flowing liquid metals through the use of dies, molds or patterns.
Waxes and wax compounds are high molecular weight organic materials similar to fats and oils, except waxes are solid at room temperature (melting point above 45 C). Waxes are used in sealers, polishes, inks, lubricants, binders and investment casting.
Foundry equipment and supplies used in die casing, investment casting and other metal casting operations.
Mold making services design and build tooling and patterns for a variety of molding processes, including investment casting, permanent mold casting, sand casting, die casting, lost foam casting, powder metal, die forging, injection molding, blow molding, extrusion, thermoforming, compression molding, rotational molding and others.
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Product Announcements
Eversun, Ltd. - Rapid Prototyping
Eversun is a rapid prototyping service provider that is can supply you with prototype components and assemblies made from a wide variety of plastics, elastomers and metals. (read more)
State Line Foundries, Inc. - SLF's Rapid Prototype Casting Service
State Line Foundries, Inc.'s rapid prototype castings service is an integral part of their fast response culture that serves their customer's low volume casting needs. Production prototype tooling and... (read more)
Quickparts - Instant Quotes for Fused Deposition Modeling (FDM)
Quickparts is your single source for custom manufactured plastic and metal parts: Rapid Prototypes (SLA, SLS, FDM), Cast Urethanes, Rapid Injection Molding, Low Volume Injection Molding, Production... (read more)
Quickparts - Fused Deposition Modeling - New Stronger Material
ABS-M30 is 25-70 percent stronger than standard ABS and is an ideal material for conceptual prototyping, design verification, and direct digital manufacturing. ABS-M30 has greater tensile, impact and... (read more)
Prototype Casting Inc. - Foundry / Prototyping Services
This process has many similarities to the classic Rubber Plaster Mold (RPM) technique. Their refinement of this process allows them to create parts with much thinner walls, better feature replication,... (read more)
Stratasys, Inc. - Toro saves $500K and reduces development 283 weeks
Over two years, for various projects, including this sprinkler, Stratasys FDM allowed Toro to reduce product development time by 283 weeks, and it saved $500,000 on tooling and service bureau costs... (read more)
REDEYE RPM - Rapid Manufacturing - In Lieu of Injection Molding
Direct Digital Manufacturing — Layered Production In Lieu of Tooling and Injection Molding! Our customers are utilizing parts built from Layered Production technology, FDM, in ways we never... (read more)
REDEYE RPM - ABS - Model With the Industrial Grade Plastic
Not an "ABS-like" material. RedEye RPM offers prototypes and manufactured parts in actual industrial-grade plastics. (read more)
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Topics of Interest
Deciding what material to use for your project is probably the most important decision you make. The testing or usability considerations undoubtedly determine the mechanical properties of the... (Read More)
Investment casting patterns are molded by the injection of a special wax into a metal die. The patterns are assembled into a cluster around a wax runner system. The 'tree' of patterns is then coated... (Read More)
Stratasys makes rapid prototyping & manufacturing systems that engineers use to speed new products to market. Coinciding with its fifth consecutive year as the unit sales leader in the RP&M industry,... (Read More)
Dana Corporation, a Tier One automotive supplier, assumes responsibility for designing components to meet its customers’ requirements. Validating these designs with prototypes from conventional... (Read More)
For sand casting, the most common metals are iron, steel, bronze, brass and aluminum. With these alloys, sand casting can produce small parts that weigh less than one pound or large parts that weight... (Read More)
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See more product announcements for Rapid Prototyping Services
Stereolithography (SLA) Rapid Prototyping

Stereolithography (SLA) Rapid Prototyping
Nuhill Technologies, Inc.


Plastic SLA & Polyjet Rapid Prototyping

Plastic SLA & Polyjet Rapid Prototyping
Applied Rapid Technologies Corporation


Rapid Prototyping, low cost, high quality

Rapid Prototyping, low cost, high quality
Star Prototype China Limited


11 See more product announcements for Rapid Prototyping Services



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