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Coatings and Clamp Load
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Coatings and Clamp Load
From dynamiccoatingsinc.com

When a bolt is tightened into a mating threaded part, the two components interact by pulling each other together. This force is called clamp load and is what keeps the joint from coming apart. Provided that the force pulling it together is greater than the outside forces (service loads) that are trying to pull it apart, no problem will result with the attachment. Unfortunately, friction plays a large part in this system. Of the 100% of torque applied to fasteners to pull them together, 50% is lost in underhead bearing face friction and 40% is lost through friction between the mating threads. This leaves about 10% of the torque applied to actually pull the parts up to the required clamp load. The fastener's finish has a greater influence on tension than any other factor. Depending upon the coefficient of friction of the finish on the fastener, clamp load differences of more than 150% are possible on the same part. As Figure I (below) shows, a decrease of 10% in friction would decrease the underhead friction about five% and the thread friction about two%. While this does not seem like much, the decrease adds 70% more to the clamp load required.

 


Products & Services
Captive fasteners meld with the material into which they are joined through a process known as cold forming. Once joined, the fastener and the material are permanently fused into a single entity.
Shaft collars attach to shafts and are used as stop features or targets for devices such as tachometers.
Toggle clamps are quick action hold down clamps used to keep a work piece stationary.
Shaft-hub locking devices frictionally clamp gears, pulleys, flywheels, and other components to a shaft without the need for threads or keys.
Industrial winches are pulling devices that use a wire, rope, cable, strap or web to move heavy loads. They typically use a drum or reel for line storage and are either manually operated or powered by an electric, pneumatic, or hydraulic motor.
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Product Announcements
Valley Forge & Bolt Mfg. Co. - SPC4(TM) Load Indicating Fastner
The SPC4™ load indicating fasteners allow users to install a bolted assembly with accuracy and confidence. The user can constantly monitor the clamp load on the bolted joint, whether static or... (read more)
Stress Indicators Inc. - DTI SmartBolts
Critical bolted joints often require exacting tightening procedures to establish the optimum clamp load. While tightening by torque wrenching methods is quick and easy, extensive tests have shown that... (read more)
Anaheim Automation, Inc. - Friction Brakes
Perfect for stopping and holding applications, these friction brakes can handle high torque with a compact size. The low voltage design will operate on applications susceptible to weak battery, brown... (read more)
Mayr Corporation - ROBA-clamp Load Holding Torque Limiter
The ROBA®-clamp is used as overload protection for machine drives with chain sprockets or belt pulleys. It is used wherever expensive, sensitive motors, transmission units or machinery components... (read more)
Cooper Instruments & Systems - AP 3001 Mechanical Crane Scales
The AP 3001 is a mechanical crane scale designed to handle loads up to 50,000 lbs. This unit utilizes a specially designed alloy steel beam that translates force to pounds. The full scale readings... (read more)
Power Technology, Inc. - L23 HeNe Laser Power Supplies
Power Technology, Inc.'s L23 units are industry standard DC input power supplies for HeNe lasers up to 15mW. Each L23 provides greater than 75% efficiency. Because of this exceptional efficiency... (read more)
Power Technology, Inc. - L28 HeNe Laser Power Supplies
Power Technology, Inc.'s L28 units are industry standard DC input power supplies for Helium Neon lasers up to 15mW. Each provides greater than 75% efficiency and, therefore, typically does not require... (read more)
 
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Topics of Interest
This company is the leading manufacturer of Cantilever Tail Lifts in the UK. To secure some of their critical joints they are today using M16 bolts (grade 10.9) together with Nylock nuts. They are now... (Read More)
Torque-Load diagram 3: At a torque of approximately 270Nm a clamp load of 82kN was achieved. The clamp load / torque ratio is 0,3. Vibration test 3: Nord-Lock showed normal settlements in preload of... (Read More)
When reusing fasteners in dry condition (without any lubricant) the total friction in the joint often increases, which results in less clamp load for a given torque value. Each time the bolt is being... (Read More)
In the world of engineered components, let’s face it, fasteners aren’t the first thing engineers think about. They’re not exciting, they’re not sexy. They’re commonly treated as routine. But choose... (Read More)
The tests show that the deviation in clamp load when tightening the dry high-grade bolts (supplied by the company) in a threaded hole with corresponding hardness and surface, was relatively small. (Read More)
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Technical Articles
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