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Using Inverter Technology in the Motor Fusing Industry
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Using Inverter Technology in the Motor Fusing Industry
 
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Using Inverter Technology in the Motor Fusing Industry
From Miyachi Unitek Corporation
 

 

Commutator fusing was developed in the early 1950's as a method of manufacturing small universal or DC electric motors. The early process of attaching wires to the commutator required dipping the commutator into a solder bath, and hand soldering the connections. This two-step process was not only difficult, time consuming, and therefore, expensive, but also emitted dangerous lead pollutants into the atmosphere. Furthermore, if a soldered armature's motor stalled or overloaded, there was a chance the solder might remelt and "spit out" contaminating the commutator and damaging the armature's coil. If enough solder left the joint, the wires could become free from the commutator and destroy the connection. As production increased, cost reductions, along with process quality improvements, were needed. Thus, the process changed from soldering to fusing, a method of joining low resistance metals through the use of mechanical actions and resistance welding controls.


Product Announcements
Amoy (Xiamen) Set Electronics Co., Ltd. - Thermal Fuse-F Series
Features:• Suitability of automatic soldering process• Transparent case• No Contact Resistance• Accuracy of cutoff temperature• Rapid and reliable fusing action... (read more)
Amoy (Xiamen) Set Electronics Co., Ltd. - Thermal Fuse-C Series
Features:• Suitability of automatic soldering process• No Contact Resistance• Accuracy of cutoff temperature• Rapid and reliable fusing action... (read more)
Amoy (Xiamen) Set Electronics Co., Ltd. - Thermal Fuse-Y Series
Features:• Suitability of automatic soldering process• Transparent case• No Contact Resistance• Accuracy of cutoff temperature• Rapid and reliable fusing action... (read more)
Amoy (Xiamen) Set Electronics Co., Ltd. - Thermal Fuse-X Series
Features:• Suitability of automatic soldering process• Transparent case• No Contact Resistance• Accuracy of cutoff temperature• Rapid and reliable fusing action... (read more)
Amoy (Xiamen) Set Electronics Co., Ltd. - Thermal Fuse-L Series
Features:• Suitability of automatic soldering process• No Contact Resistance• Accuracy of cutoff temperature• Rapid and reliable fusing action... (read more)
Baker Instrument Company, an SKF Group Company - WINTATS8800 Automatic Winding Test System
The WinTATS Traction Armature Test System is a field proven and rugged system for testing armatures. It combines the most common process electrical tests into one automated instrument. HiPot, Surge... (read more)
Baker Instrument Company, an SKF Group Company - AT101-ZTX Bar-to-bar accessory
The AT101-ZTX high-current surge test adaptor has been designed to successfully test DC motors, form coils and other low impedance windings with an AWAIV-6, AWAIV-12 or AWAIV-12HO tester. (read more)
Servo-Tek Products Company, Inc. - Servo Motor/DC Tach Generators by Servo-Tek
Servo-Tek's DC servo motors. CS-7514f-51C and CS-7561f-51C DC Tachometer Generators are used on various (gettys)... (read more)
Maxon Precision Motors, Inc. - Powerful DC Motor in a Small Size
With the introduction of the RE 8, maxon responds to the need for smaller and smaller drives. The motor has a diameter of 8mm, a length of 16mm and weights less than 4 grams. (read more)
Bison Gear and Engineering - DC Electric Motor Permanent Magnet 42 Frame C-Face
Bison's new 32 frame Nema 42 C-Face Permanent Magnet DC electric motor. Available in 90 volt, with output speeds from 1750 to 1860 rpm. Output power from 1/8 to 1/6 hp. Custom shafts available for OEM... (read more)
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Topics of Interest
The process of steering current through the appropriate motor windings in order to produce output torque is called commutation. In brush motors, commutation is accomplished electro-mechanically via... (Read More)
The traditional method for mounting copper or silver graphite brushes in brush-commutated DC motor and gearmotor assemblies has been to solder the brushes onto standard cantilever springs to enable... (Read More)
Sources of Unbalance When a rotor assembly reaches the balancing machine it has normally been the subject of a number of machining and assembly operations. Each of these operations can contribute to... (Read More)
Wave soldering is a widely applied mass soldering method for electronic boards. Wave soldering or flow soldering uses a molten solder bath with a traveling wave. Printed circuit boards are positioned... (Read More)
Basic Components Two basic circuits are in any DC motor: the armature (the device that rotates, sometimes referred to as a rotor) and the field (the stationary part, sometimes referred to as a stator... (Read More)
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