Practical Guide to Polyethylene

Chapter 8: Post-Processing and Assembly

Overview

Post-processing and assembly methods are the operations that determine the final nature of end products. Moulded polyethylene (PE) articles may be subjected to several operations such as joining by welding (friction, vibration, hot gas and hot plate, ultrasonic, radio frequency) or gluing, machining, or decorating (Table 8.1) [1].

Table 8.1: Comparison of post-processing properties of PE and other competing materials. On a scale of 0 to 9, where 0 represents an unfavourable property and 9 represents a favourable property

Property

LDPE

HDPE

PP

HIPS

PVC

ABS

Bonding

5

5

5

9

9

8

Machining

5

8

8

4

5

9

Painting

1

4

4

8

6

8

Plating

0

0

0

1

0

6

Friction welding

8

8

9

8

8

8

Vibration welding

8

8

9

8

8

8

Hot gas welding

7

7

9

7

9

6

Hot plate welding

8

8

9

8

9

8

Ultrasonic welding

2

5

4

7

5

9

Radio frequency welding

0

0

0

0

8

0

ABS: acrylonitrile butadiene styrene

HIPS: high-impact polystyrene

PP: polypropylene

HDPE: high-density PE

LDPE: low-density PE

PVC:...

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