From Practical Guide to Rotational Moulding

4.3 Materials Used in Rotational Moulding

Currently polyethylene, in its many forms, represents about 90% of all polymers that are rotationally moulded. PVC plastisols are also widely used, and other materials such as polycarbonate, nylon, polypropylene, unsaturated polyesters, ABS, acetal, acrylics, cellulosics, epoxies, fluorocarbons, phenolics, polybutylenes, polystyrenes, polyurethanes and silicones account for less than 3% of the market. This is summarised in Figure 4.1 and Table 4.1.


Figure 4.1: Typical usage of plastics in North American rotational moulding industry
Courtesy of Plastics Consulting Research Services
Table 4.1: Rotomouldability of plastics

Resin Type

Mouldability

Impact strength

Characteristics

Remarks

ABS

Fair

Poor

Paintable, rigid

Univ. of Akron Report AMCP-706-312

ABS (suspension polymerized)

Good

Good

Paintable, rigid

Material from Daicel, Japan

Acetal copolymer

Fair

Good

Excellent stiffness, chemical resistance

Was used commercially

Acrylic

Unknown

Poor

Transparent

Cellulosics

Fair/Poor

Fair

Translucent

Ethylene butyl acetate (EBA)

Good

Good

Flexible

Available in powder

Epoxy

Fair

Poor

Used in statuary

Thick, heavy

Ethylene-vinyl acetate (EVA)

Good

Good

Flexibility, impact

Fluoropolymers (PVDF, etc)

Good

Good

Excellent chemical resistance

Commercial applications as liners

Elastomers

Good

Good

Fuel resistant/flexibility

lonomers

Fair

Good

Impact strength

Some commercial use

Polyamide/ Nylon

Good

Good

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Thermocouple Wire
Thermocouple wire is used to make or extend thermocouples. The wire connects thermocouples from the sensing point to the point of cold junction compensation (CJC).
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Foams and Foam Materials
Foams and foam materials are industrial products made from low density elastomers, plastics, and other materials with various structures and porosities.
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Foam bonding tapes are specialized tapes designed for adhesive joining of foam materials.

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