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Controller Requirements for High-Precision Motion Applications

From Delta Tau Data Systems, Inc.
 

 

High-precision motion control applications put demands on a motion controller that many other applications do not. Many of the requirements are subtle, and not immediately obvious from data sheets. The designers of motion controllers must take special care to handle numeric issues, data rates, interpolation strategies, fast servo updates, and many other issues properly if they are to succeed in properly controlling a precision application. This paper surveys the key strategies required for success.

Proper strategies for commanded trajectories are vital for the success of high-precision motion applications. This subject is ignored in virtually all academic controls courses, but it is at least as important as the servo algorithms used.


Products & Services
CNC controllers are used to control machines and processes. They provide capabilities ranging from simple point-to-point linear control to highly complex algorithms with multiple axes of control. CNC controllers are used to retrofit many types of machine shop equipment. Search by Specification | Learn more about CNC Controllers
Motion controllers range from simple linear controllers to complex, user-programmable modules that act as controllers within complex integrated multi-axis motion systems. Search by Specification | Learn more about Motion Controllers

Product Announcements
Baldor Electric Company - Ethernet Powerlink motion control components
The new availability of a comprehensive range of motion control components compatible with the real-time Ethernet Powerlink protocol is presenting significant design opportunities for machinery OEMs. (read more)
Pilz Automation Safety L.P. - Motion Control
Pilz Motion Control represents a flexible, modular and expandable automation system for complex motion and control functions. This automation system manages all the movements of a large number of... (read more)
Aerotech, Inc. - Ensemble Epaq Motion Controller
The Ensemble Epaq is Aerotech's next-generation, stand-alone controller for applications from basic laboratory experimentation and general purpose positioning to advanced OEM systems. The Ensemble... (read more)
CHINA MS Motor Co., Ltd. - PCI-Bus Motion Controllers DMC5400
The PCI-Bus Motion Controllers DMC5400 belong to MS latest generation motion controller family.CHINA MS Motor Co., Ltd. has launched a high performance PCI-bus motion controller featuring very fast... (read more)
Bayside Motion / Trilogy Motors - Brands of Parker Hannifin Electromechanical - MultiAxis Positioning Stages
Let Bayside's Systems Group design the motion control system you need, so you can concentrate on your core business. (read more)
Baldor Electric Company - NextMove-ESB2 panel-mounting box
Today, Baldor Electric Company (NYSE:BEZ) launches a new version of a popular 'all-in-one' motion automation solution supplied in a rugged and ready-to-use packaged form. Offering control for servo... (read more)
Electromate - Motion Control Webcast Training and Tutorials
Now you can learn about motion control at your own pace, without having to leave your office. Register on-line for a variety of web-based motion control classes authored by acclaimed experts in the... (read more)
 

Topics of Interest
Servo systems more often than not require that mechanical components have a high torsional stiffness in order to perform properly in applications requiring rapid acceleration and deceleration of high... (Read More)
Many electromechanical systems are tasked to provide precise control of a position or a velocity. A system could be required, for example, to regulate a position to a specific value or location, as... (Read More)
The plant-floor automation layer is a defined functionality area with equipment engaged to make a machine or process run properly. Typically, it includes sensors, bar-code scanners, switches, valves,... (Read More)
OVERVIEW In the majority of CNC programming applications, there are only two types of tool motions related to contouring. One is Linear Interpolation, discussed earlier, the other one is Circular... (Read More)
OVERVIEW In the majority of CNC programming applications, there are only two types of tool motions related to contouring. One is the Linear Interpolation, discussed earlier, the other one is the... (Read More)