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Pitting Corrosion of Zirconium 702 in Hot, Dilute Sulfuric Acid Contaminated with Copper

From ATI Wah Chang
 

 

Severe pitting corrosion is zirconium (UNS No. R60702) reboiler tubes was experienced in hot dilute sulfuric acid. The zirconium 702 tubes had operated with no corrosion for several years. In an effort to mitigate corrosion to austenitic stainless steel by organic acids downstream of the reactor, cupric acetate solution was added to the reactor. This resulted in severe pitting to the zirconium 702. The failure was confirmed to be due to the cupric ions in conjunction with residual levels of chlorides in the system which caused the rapid severe pitting to the zirconium 702.


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Topics of Interest
4.6 PITTING CORROSION 4.6.1 DEFINITION It is a form of localized corrosion of a metal surface where small areas corrode preferentially leading to the formation of cavities or pits, and the bulk... (Read More)
For more than 30 years, zirconium has been successfully used in hot sulfuric acid tanks for pickling steel. Zirconium is uniquely suited for constructing the heating coils for maintaining the optimum... (Read More)
Tin may be a major impurity in UNS R 60702 or Zr 702. The presence of tin in Zr 702 results from the addition of Zircaloy recycle in the production process. This practice may yield a few benefits,... (Read More)
The synergistic effect between corrosion and wear was determined for zirconium 702 in an aqueous medium. Zirconium 702 with a pickled surface treatment and zirconium 702 with an air oxidized surface... (Read More)
Chloride salt solutions, such as seawater, present a challenging environment for selecting materials with acceptable corrosion resistance. When exposed to these solutions, most metals are susceptible... (Read More)