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Scale Up of High Shear Rotor-Stator Mixers
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Scale Up of High Shear Rotor-Stator Mixers
 
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Scale Up of High Shear Rotor-Stator Mixers
From highshearmixers.com
In virtually any application, scale up is a critical process that impacts your business in a multitude of ways, from proper planning of plant floor design and equipment configuration, to operating procedures, to the net operating-and capital-cost impact on the bottom line. In laboratory-scale trials, misjudging the time required to achieve mixing equilibrium by just a few seconds can ultimately cost your company millions of dollars, not to mention wasted time and effort and increased wear-and-tear on the equipment, during commercial-scale production. The laboratory tabletop HSM usually represents the first step in exploring the particular benefits of rotor/stator technology for a given application. This familiar laboratory tool is generally equipped with a variety of interchangeable attachments that allow it to operate in a variety of mixing modes — as a conventional HSM, as a propeller mixer, and as a high speed “saw tooth” disperser.
 


Products & Services
Rotor-stator mixers are single-shaft mixers with an impeller rotating in close proximity to a stationary housing. They are used to rapidly break apart solid particles in a liquid, or to emulsify a liquid into liquids.
Industrial mixers use a shaft, screw, blades, ribbons, impellers or propellers to mix industrial materials such as adhesives, chemicals, construction materials, minerals, coatings and paints.
Laboratory mixers are used to mix, emulsify, homogenize, disintegrate and dissolve samples.
Laboratory homogenizers are high-speed, high-shear mixers that reduce samples to uniformed-sized molecules through maceration, cutting, and blending. They are used to process liquids, slurries, or granular substances.
Planetary mixers have set of rotating blades that sweep off-axis to the drive motor within a tank. One blade scours the surface of the tank while the other disperses the mixture.
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Product Announcements
Charles Ross and Son Company - Lab High Shear Mixer
NEW BENCHTOP INLINE HIGH SHEAR MIXER INTRODUCED... (read more)
Charles Ross and Son Company - A New Continuous Solid/Liquid Introduction System
High Shear Batch and Inline Mixers incorporating SLIM technology are ideal for the rapid introduction of difficult to wet solids. (read more)
Associated Polymer Labs, Inc. - Small Scale Compounding/New Product Development
APL, Inc. can assist your company with saving money and time by evaluating your potential products. We can develop manufacturing standards for consistancy and specific production needs. Calibration... (read more)
Charles Ross and Son Company - Inline Ultra High Shear Mixers
High Shear Rotor-Stator Mixers are ideally applied for emulsification, homogenization, dispersion and particle size reduction. Several models are available for easy to difficult production... (read more)
Charles Ross and Son Company - Laboratory Planetary Mixer
New Tilting Model of the Planetary Disperser is offered. (read more)
Silverson Machines, Inc. - Bottom Entry mixers
Silverson's new sanitary series of high shear Bottom Entry Mixers are designed to fit into the bottom or side of a mixing vessel. These high shear mixers are typically used in conjunction with a slow... (read more)
Silverson Machines, Inc. - Laboratory Mixers
Silverson's laboratory mixers are ideal for routine laboratory work, research and development, QA analysis and small scale production in all industries. (read more)
Bomag USA, LLC - Motor Coils
Rotor/stator assemblies or individual rotors or stators to your custom development needs. (read more)
Bomag USA, LLC - Custom Motor Coils
Rotor/stator assemblies or individual rotors or stators to your custom development needs. (read more)
Charles Ross and Son Company - High Shear Mixers
Ross is the leading manufacturer of High Shear Mixing and Dispersion Equipment for the process industries. Several new laboratory models is both batch and inline designs and for vacuum operation are... (read more)
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Topics of Interest
The high-shear rotor/stator mixer (HSM), once relegated to a relatively narrow niche of mixing applications, has become a mainstay in many applications in the chemical process industries (CPI). The... (Read More)
The high-shear rotor/stator mixer (HSM), once relegated to a relatively narrow niche of mixing applications, has become a mainstay in many applications in the chemical process industries (CPI). The... (Read More)
A new mixer design has recently pushed high-energy, high-shear rotor/stator mixing into new territory. With an innovative rotor/stator generator developed in the Ross Test & Development Center,... (Read More)
Propeller mixers and impeller mixers use vertical blades attached to a horizontal disc. The propeller or impeller pumps the media in a radial direction and generates a recirculating mixing pattern... (Read More)
When it comes to precision in the motion control industry, there are many important factors that contribute to inaccurate steps. As a total system, engineers must become knowledgeable of their step... (Read More)
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Technical Articles
Scale Up of High Shear Rotor-Stator Mixers (.pdf) - Materials Processing Equipment
Sales Heat Up Fast for an African Hot Sauce - Materials Processing Equipment
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