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Chapter 5: Air Pollution Control

By Brad Buecker
From Basics of Boiler and HRSG Design

OVERVIEW

Control of air pollution it's an issue of tremendous importance to power plant owners past, present, and future. While the industry focus for years has been on nitrogen oxides (NO x), sulfur dioxide (SO 2), and particulate emissions, other pollutants are receiving increased scrutiny. Plant owners face certain or potential regulations for mercury, fine particulate matter (particles less than 2.5 microns in diameter), and carbon dioxide (CO 2).

Earlier chapters outlined several boiler types that inherently limit pollutant emissions. These include fluidized-bed and coal gasification steam generators. This chapter examines other technologies, including traditional and cutting-edge methods that are most popular and promising for air pollutant control. In many cases, combinations of methods may be necessary, or most economical, to bring specific pollutant emissions within established or future guidelines. The United States Department of Energy (DOE) has sponsored many important pollutant control projects through their Clean Coal Technology program, and illustrations of some of them appear in this chapter.

Power generation from fossil fuels other than coal, particularly natural gas, is much simpler with regard to pollution control, with the exception of NO x. One of the advantages that is touted about natural gas-fired units is that they produce about half the CO 2 as coal-fired plants. This issue will also be covered.

AIR QUALITY AND POLLUTANT DISCHARGE REGULATIONS

Air pollution control laws have been on the books for almost 40 years. The actual laws as written by Congress are quite complicated; a condensed compilation...

Copyright PennWell Corporation 2002 under license agreement with Books24x7

Products & Services
Air scrubbers, wet scrubbers, and gas scrubbers are air pollution control devices that use a high-energy liquid spray to remove aerosol and gaseous pollutants from an air stream. The gases are removed either by absorption or chemical reaction. Search by Specification | Learn more about Air Scrubbers, Wet Scrubbers and Gas Scrubbers
Specialty pollution control and remediation equipment is specialized or proprietary equipment related to air and water pollution control, remediation, and cleanup. Learn more about Specialty Pollution Control and Remediation Equipment
Environmental testing and analytical services provide testing of environmental samples such as soil, water, air, and industrial wastes or byproducts. Search by Specification | Learn more about Environmental Testing and Analysis Services
Breathing air systems and ventilation air systems provide reliable and safe air supply sources to workers in hazardous industrial environments. Learn more about Breathing and Ventilation Air Systems
Selective catalytic reduction (SCR) systems inject ammonia into boiler flue gas and pass it through a catalyst bed where the nitrogen oxide gas (NOx) and ammonia react to form nitrogen and water vapor. Learn more about Selective Catalytic Reduction (SCR) Systems

Product Announcements
Anguil Environmental Systems, Inc. - Direct Fired Thermal Oxidizer
The Anguil Direct Fired Thermal Oxidizer (DFTO) destroys Hazardous Air Pollutants (HAPs) and Volatile Organic Compounds (VOCs) that are discharged in industrial or chemical process exhausts. Ideal... (read more)
Stork Materials Technology - Air Emissions Testing
Stork offers a comprehensive suite of services to help companies comply with these air quality regulations, including accurate sampling, analyzing, and measuring organic compounds, metals, and other... (read more)
Fisher-Klosterman - FCC Cyclones
Since its founding in 1934, Fisher-Klosterman has engaged in the study of cyclone separating technology and the development of application markets. Its long history of application engineering... (read more)
Maxon - A Honeywell Company - OVENPAK® LE Low NOx Burner
Low emissions, high performance natural gas burners Nozzle-mixing gas burners for many industrial, direct-fired applications where clean combustion & high turndown are required. The burners are... (read more)
Yokogawa Corporation of America - GC1000 MarkII Gas Chromatograph~Yokogawa
The GC1000 MarkII is widely used in the petrochemical, oil refining, metal refining, inorganic chemical, and other industries. A single oven type (isothermal oven type) and a dual oven type... (read more)
Fluid Components Intl. (FCI) - Green Energy Gas Flow Measurement Guide
Process and plant engineers responsible for green energy production, co-generation electric power, pollution monitoring or environmental compliance will find the Green Energy Gas Flow Measurement... (read more)
Maxon - A Honeywell Company - Burners - Proven Low Emissions
MAXON low NOx burners and advanced control products assure minimal pollutant formation without sacrificing operational reliability or efficiency. Clean air is in everyone's best interest. At MAXON,... (read more)
Bio-Reaction Industries, Inc. - Toyota Reduces Air Emissions With Bio-Reaction
Toyota reduces air emissions with Bio-Reaction's Bio-Oxidation Technology Bio-Reaction Industries® evolutionary technology is helping environmentally conscious Toyota to significantly reduce volatile... (read more)
Thermo Fisher Scientific Air Quality Instruments - iSeries Gaseous Pollutant Analyzers
We've been providing the most innovative and easy to use instruments for over 40 years. Today, we offer the industry's widest choice of air quality instruments and systems. Our solutions add... (read more)
GEM (A Thermal Energy International Company) - FLU-ACE® for Boiler Exhausts / Hot Waste Gas
FLU-ACE® technology greatly improves the fuel efficiency of boiler operations, provides a significant return on investment, and reduces environmental emissions. Up to 90% of the heat normally lost... (read more)

Topics of Interest
Although the technologies listed in this chapter might sound new, most have been around for a long time. What's driving them are environmental and efficiency issues. As they have become increasingly... (Read More)
David Nordstrand Subject Matter Expert Emissions Control DTE Energy Dao N.B. Duong Performance Engineer Foster Wheeler, NA Bruce G. Miller Associate Director, Energy Institute The... (Read More)
8.6 Pollutant Formation and Control Fluidized-bed coal combustors have been called the "commercial success story of the last decade in the power generation business" and are perhaps the most... (Read More)
S. Thompson and K. Li 9.1 Emissions from Coal-Fired Power Stations Around 55 billion tons of coal are produced annually throughout the world, and combustion of pulverised coal in large power... (Read More)
Since the 1990 Clean Air Act Amendments (CAAA) were implemented in 1995, a plethora of changes to the operating environment of every electric utility has occurred. Initial (Phase 1) CAAA changes were... (Read More)