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Case Study # 3 - DRO Housing
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Case Study # 3 - DRO Housing
 
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Case Study # 3 - DRO Housing
From FloMet LLC
 

 
Challenge: This defibrillating resonating oscillator was growing in volume requirements. Traditionally machined because of low quantities, challenges to reduce cost while maintaining precision, hermiticity, and the same co-efficiency of thermal expansion were presented to FloMet.Solution: A CTE tailored Fe Ni feedstock was developed for the application. The customer and FloMet worked together to create a part with minimum weight. No machining, incorporation of additional features that had been separate assembly parts attained a superior level of Tekna Seal finished hermeticity.Telecommunication and other microelectronic devices need to be protected by being sealed in a hermetic package. This housing is used in a microwave telecom application. It was originally developed by machining of a popular Fe 49% Ni alloy. The material is expensive to throw away chips, and is “tough and gummy” to machine also.

Products & Services
Electroceramics are ceramic materials that have been specially formulated for specific electrical, electro-magnetic, or optical properties. They include dielectric ceramics, electrostrictive ceramics, ferrite ceramics, garnets (ferromagnets), and piezoelectric ceramics.
Aluminum and aluminum alloys are lightweight, non-ferrous metals with good corrosion resistance, ductility and strength.
Lithium batteries are primary batteries with a lithium anode.  They are disposable.
Hermetic seals provide a vacuum or leak tight seal such as a brazed glass-to-metal seal.
Nickel and nickel alloys are non-ferrous metals with high strength and toughness, excellent corrosion resistance, and superior elevated temperature properties.
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Product Announcements
Tekna Seal LLC - Metal Injection Molded Hermetic Sealing
Hermetic packages used in electronic and photonic applications often require complex and precise geometry for alignment of critical components. Frequently these packages are machined from controlled... (read more)
Tekna Seal LLC - Hermetically Sealed Optical Windows
Tekna Seal has developed improved technology to fabricate optically clear windows for the hermetic packages used to protect photonic devices. (read more)
Polymer Technologies Inc. - Metal Injection Molding: Tungsten Heavy Alloys
With an experienced staff of Ph.D. level engineers and experts in molding and metallurgical processing, PTI can manufacture parts from a variety of materials including Tungsten heavy alloys. (read more)
Heidenhain Corporation - New DRO Systems Provide High Quality for Value
Meeting the need for a high value, mid-level DRO system, HEIDENHAIN Corporation introduces the ND 500 digital readout (DRO) series and new accompanying LS linear scales. These systems are available to... (read more)
Mouser Electronics, Inc. - CONEC’s 7W2 MicroTCA Power Module Input Connector
Mouser Electronics, Inc., known for its rapid introduction of the newest products, today announced it is stocking the MicroTCA Power Module Input Connector from CONEC, a leading manufacturer of... (read more)
ATI Wah Chang - Hafnium Sponge
Hafnium sponge is normally provided in a minus 3/4 plus 1/8 MESH Size. Other sizes are available by request. Hafnium sponge is available in three grades as determined by Zr content: < 1/2% Zr, <... (read more)
Bellman-Melcor LLC - Nickel Alloys
Bellman-Melcor offers a wide variety of high-purity nickel alloys for your unique brazing applications. The following is a list of the alloys they offer. Choose from paste, powder, tape and in many... (read more)
 
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Topics of Interest
Powder Metallurgy has long been an economic alternative to traditional manufacturing processes due to PM’s capability for economically producing complex net shaped components. Even though PM can... (Read More)
Challenge:A medical device manufacturer had a requirement for an implant grade component. The component was rife for metal injection molding (MIM), however, standard implant material such as titanium... (Read More)
Challenge: A medical device manufacturer had a complex biopsy instrument set that consisted of eleven parts made out of plastic. However field results indicated that the plastic set could not meet the... (Read More)
This study has examined the effects of nickel alloying additions on the microstructural characteristics and mechanical properties of Fe–xNi–0.85Mo–0.4C-base steels that were powder processed using... (Read More)
Ferrites and garnets are ferrimagnetic oxides with dielectric and magnetic properties that are useful for RF and microwave applications. Ferrite's high electrical resistivity coupled with low magnetic... (Read More)
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Technical Articles
Live or Die Making Tools - Contract Manufacturing and Fabrication
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