From Design for Manufacturability Handbook, Second Edition
Chapter 8.1: Desiging for Cleaning
Chapter 8.2: Polished and Plated Surfaces
Chapter 8.3: Other Metallic Coatings
Chapter 8.4: Designing for Heat Treating
Chapter 8.5: Organic Finishes
Chapter 8.6: Desiging for Marking
Chapter 8.7: Shot-Peened Surfaces

INTRODUCTION

Cleaning consists of the removal of contaminating or otherwise unwanted liquid, solid, or semisolid matter from the surfaces of a component. Though too often not considered a part of the manufacturing process, cleaning operations are very important in industrial production. They are also very common, perhaps the most frequently occurring of all manufacturing operations.

Cleaning operations are specified to put a component into proper condition for subsequent events. Most cleaning is for in-process use: to prepare the part for the next manufacturing operation, e.g., further machining, painting, plating, or assembly. Some cleaning is performed prior to storage to remove corrosives. Some is performed as a final operation to put the product in proper condition for sale and for use.

The choice of cleaning process to be used depends on three major factors: (1) the soil to be removed, (2) the degree of cleanliness required, and (3) the cost of cleaning. Part design is another factor, although a lesser one. It may influence the method of application of the cleaning agent.

Specifying the degree of cleanliness required is not easy. Normally, painting, plating, and other finishing operations require the highest degree of cleanliness. However, the degree of cleanliness required for a finishing operation is seldom specified on a parts drawing. Instead, it is left to...

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Products & Services
Filter Cleaners and Cleaning Equipment
Filter cleaners and filter cleaning equipment is used to clean or deblind filtration media in air and fluid filter units.
Parts Washing Services
Parts washing services remove grease, oil, dirt, soot and other contaminants from surfaces. They perform processes such as blasting, thermal cleaning, degreasing, oxygen cleaning, pickling, spray washing, immersion washing, mass finishing, stripping, and ultrasonic cleaning.
Ultrasonic Cleaners and Cleaning Systems
Ultrasonic cleaners use high frequency sound waves to create bubbles for loosening and removing dirt, scale, and other impurities from parts. 
Web Coating Services
Web coating services apply a layer of resin or other liquid coating to the surface of a continuous sheet of material.

Topics of Interest

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A. Cleaning Processes Most industrial cleaning processes use a combination of the operations listed below. The particular cleaning process chosen depends on the nature of the soil to be removed, how...