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Ultrasonic Primer: The Theory Behind Ultrasonic Cleaning
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Ultrasonic Primer: The Theory Behind Ultrasonic Cleaning
 
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Ultrasonic Primer: The Theory Behind Ultrasonic Cleaning
From Branson Ultrasonics Corp.
 

 
The heart of any ultrasonic cleaning system is the transducer. At the present time, the two types of transducers offered are magnetostrictive, made of nickel or its alloys, and electrostrictive, made of lead zirconate titanate or other ceramics. Electrostrictive materials change their physical dimensions when placed in an electrical field of varying voltage. This is known as the "piezoelectric effect." Magnetostrictive transducers are made of materials which change dimensions in a varying magnetic field. Regardless of the type of transducer, the common, but primary factor, is the intensity of cavitation produced. Ultrasonic energy, like any sound wave, is a series of pressure points, or rather a series of compressions and rarefactions (see figure below). If the sound energy is of sufficient intensity, the liquid will actually be pulled apart at the rarefaction stage and small bubbles or cavities will be formed. With the following compression stages, the bubbles collapse or implode throughout the liquid, creating an extremely effective force which is uniquely suited to cleaning. This is the process known as cavitation.

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Ultrasonic cleaners use high frequency sound waves to create bubbles for loosening and removing dirt, scale, and other impurities from parts. 
Piezoelectric ceramics produce an electrical charge when a load is applied and deformation occurs. Piezoelectric ceramics can also produce force or deformation when an electrical charge is applied.
Electroceramics are ceramic materials that have been specially formulated for specific electrical, electro-magnetic, or optical properties. They include dielectric ceramics, electrostrictive ceramics, ferrite ceramics, garnets (ferromagnets), and piezoelectric ceramics.
Ultrasonic transducers send and receive waves for many types of sensing. Examples include distance, proximity, level, nondestructive evaluation, web break detection, counting, and security applications.
Dielectric ceramics and substrates are electrical insulators with dielectric strength, dielectric constant and loss tangent values tailored for specific device applications.
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Product Announcements
Hydro Dynamics, Inc. - ShockWave Power™ Reactor (SPR)
Everyone is familiar with the sound of banging water pipes. Laymen call it "water hammer", scientists call it "cavitation", Hydro Dynamics calls it "ShockWave Power™" and has harnessed this... (read more)
Hydro Dynamics, Inc. - SPR for the BioDiesel Industry
The SPR technology harnesses cavitation to transesterify vegetable or animal fats in seconds. When the cavitation bubbles collapse and produce shockwaves, powerful forces are generated that cut up the... (read more)
UE Systems, Inc. - Liquid Leak Amplifier
U.E. Systems, Inc.'s patented Liquid Leak Amplifier method (LLA), used in conjunction with any Ultrasonic Inspection System, is ideal for detecting extremely low-level pressure or vacuum leaks that... (read more)
Membrana - Debubbling
Bubbles often cause many process issues in analytical systems and process water systems if not removed. In analytical and measurement systems, bubbles can also have an unintended impact on readings. (read more)
Ultrasonic Power Corporation - 39 Gallon Standard Cleaning Tank
Clear unobstructed working volume The ultrasonic generators are located within the console Simultaneous Multi-Frequency ™ ultrasonic cleaning Vibra-bar ® transducers All 316L stainless steel... (read more)
Ransohoff - AGI-SONIC
AGI-SONIC™ series part washers are ultrasonically enhanced agitating immersion-cleaning systems... (read more)
Lapmaster International - HEAVY-DUTY INDUSTRIAL ULTRASONIC CLEANING SYSTEMS
In a Lapping/Polishing process, the final precision cleaning is needed to be thorough, repeatable & fast. The Lapmaster series of Heavy-Duty Ultrasonic Cleaning Systems for Industrial Applications is... (read more)
All-Spec Industries - Branson Ultrasonic Cleaners, Chemicals, Baskets
Branson ultrasonic cleaners for difficult laboratory cleaning, delicate components, fine jewelry and more. Ultrasonic sound waves move through a cleaning solution, creating an effect called... (read more)
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Topics of Interest
There are two fundamental transducer designs used for power ultrasonic applications today, magnetostrictive and piezoelectric. Piezoelectric transducers utilize the piezoelectric property of a... (Read More)
The use of ultrasonic cleaning equipment for routine injection mod maintenance has been effectively employed for many years. It provides a number of benefits not achievable using more traditional... (Read More)
Ultrasonic cleaners have been workhorses in both laboratories and industry for decades. This acceptance is based on their ability to remove soils from inaccessible areas quickly, completely, and... (Read More)
Lead zirconate titanate (PLZT) compositions were developed for moderate power applications. PLZT compositions have a low loss tangent resulting in low power losses as well as high distortion constant... (Read More)
Today, two main types of pump dominate the scene in the chemical process industries: positivedisplacement pumps and impeller pumps. For pumping applications that involve highly volatile fluids, the... (Read More)
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Technical Articles
Ultrasonic Primer: The Theory Behind Ultrasonic Cleaning (.pdf) - Cleaning and Surface Preparation
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See more product announcements for Ultrasonic Cleaners and Cleaning Systems
Ultrasonic Cleaning Immersible Transducers

Ultrasonic Cleaning Immersible Transducers
Ultrasonic Power Corporation


See Mini Movies of Actual Ultrasonic Cleaning!

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Cell Disrupter - Model 2000U

Cell Disrupter - Model 2000U
Ultrasonic Power Corporation


11 See more product announcements for Ultrasonic Cleaners and Cleaning Systems



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