From Handbook of Die Design, Second Edition

2-1 SHEET METAL AND ITS BEHAVIOR IN METAL STAMPING PROCESS

The metal stamping process can alter the sheet-metal material in many ways. Parts may be blanked, pierced, drawn, formed, or embossed, just to name a few basic operations. Each of these processes exerts its influence upon the structure of the material: that of the part and that of the scrap.

Often, a congested piercing can cause stresses that will produce an increase in area measurements of that particular section, which is called bulging, or oilcan effect (from oilcan's snapping back and forth). Forming or drawing, on the other hand, can produce wrinkling, tearing, ironing, or undesirable folding of metal.

2-2 PLASTICITY THEORIES

During the forming or deforming process, any metal material, with all its mechanical, electrical, and other properties, will go through a transformation from its elastic state to plastic. These changes are forced upon its structure by various stresses, temperature changes, and speed of the forming application, among others. The changes may occur either along the plane of the highest concentration of potential energy, or along the plane of maximum shear stress.

Naturally, such an array of influences cannot fail to produce considerable changes in the part's structure and appearance. Some changes may have been originally planned for, and for that reason these can be considered beneficial. Unfortunately, there can be changes that are detrimental to the outcome of the performed operation and these result in a defected product.

In an attempt to control the material-related defects...


Products & Services
Welding and Fabrication Services
Welding and fabrication services provide customized metal forming and processing, typically on a contract basis. Capabilities are usually not limited to welding and fabrication, and may include design consulting, on-site operations, prototyping, and other useful industrial procedures.
Deep Drawing Services
Deep drawing services form parts by using a punch to radially draw a sheet metal blank into a forming die. The part is re-drawn through a series of successively smaller dies until its depth is greater than its diameter.
Press Brake Tooling
Press brake tooling includes dies and punches used with a press brake to form, bend or flatten sheet metal.
Metal Sheet
Metal sheet is metal or alloy stock supplied or available in the form of sheet or foil. It has a thickness between 0.006" and 0.250", and a width of 24" (609.6 mm) or more.
Sheet Metal Fabrication Services
Sheet metal fabrication services manufacture components by cutting, bending, rolling, forming, stamping, and welding sheet metal.

Topics of Interest

3-1 DESCRIPTION OF A DIE A die set is the fundamental portion of every die. It consists of a lower shoe, or a die shoe, and an upper shoe, both machined to be parallel within a few thousandths of an...

David W.A. Rees Department of Systems Engineering, Brunel University, Middlesex, UK 1. Introduction Sheet metals used to produce metal cans possess a wide variation in strength and ductility...

Sheet forming differs from bulk forming in several respects. In sheet forming, tension predominates, whereas bulk forming operations are predominately compressive. In sheet forming operations at least...

Highlights Sheet-metal forming [1] is one of the most important manufacturing processes for mass production in industry. It is inexpensive in large quantity production, but a great deal of time and...

Overview In this chapter, [1] sheet-metal formability tests, such as the tensile test, the plane-strain test, and the in-plane stretching test are analyzed. The FEM and experimental methods were used...

New Privacy Policy

We have adopted new policies. Please read each one carefully.

OK