From Introduction to Plastics Recycling, Second edition
6.10 Conclusion
An overview of the processes discussed in this chapter is given in Table 6.1. Whilst primary mechanical recycling will continue to be common practice amongst plastics processors, secondary recycling is subject to both practical and economic limits for use. Success depends primarily upon the economics of sorting to obtain single polymer materials, and knowledge of material provenance and degradation history. Processes adapted from conventional machinery to take more highly contaminated feedstock exist, however they are limited in application to wood replacement type profiles and panels and cannot overcome the inherent limitations in the make-up of their feedstock. Even these processes also generally require feedstock to have undergone some preliminary sorting. The next chapter will look at ways to upgrade recyclate materials in order to improve upon their properties for mechanical recycling applications.
| Process | Complexity of parts | Forming action | Mould | Plastic types | Tolerance to contaminants |
|---|---|---|---|---|---|
| Extrusion | Fairly simple profiles | Extrusion | None | Single | Low |
| Injection moulding | Complex | Injection | Closed | Single | Low |
| Co-injection moulding | Complex | Injection | Closed | Single layers | Low |
| Compression moulding | Simple | Compression | Closed | Single | Medium |
| Extrusion blow moulding | Complex | Inflation | Closed | Single | Very low |
| Multi-layer extrusion blow moulding | Complex | Inflation | Closed | Single layers | Very low |
| Injection blow moulding | Simple | Inflation | Closed |
Products & Services
Topics of Interest
6.11 Case Study: Plastic Lumber Recycled plastic is finding use as a wood replacement product. It does not splinter, rot or warp like conventional wood. It does not require preservation treatments...
6.1 Introduction As previously outlined in Chapter 1, the term injection blow moulding is the compatible integration of two processes, injection moulding and blow moulding. This integration system...
Overview Polyethylene (PE) can be processed by all known processing operations, including injection moulding, extrusion (fibre and filament), compression moulding, blow moulding, thermoforming,...
6.7 Compression Moulding Compression moulding is used to manufacture both thermoplastic and thermoset products. The process sequence is: The moulding compound is loaded. The mould is...
6.4 Blow Moulding Blow moulding is the third most commercially important process for plastics production after extrusion and injection moulding. It is used to produce a range of hollow articles, for...