From Solders and Soldering: Materials, Design, Production, and Analysis for Reliable Bonding, Fourth Edition

11.1 The Role of Quality Control in Soldering

Quality control and inspection are an integral part of making reliable solder joints. Their primary function is the continuous monitoring of all the parameters that contribute to the reliability of the solder connection. The responsibility of the inspection runs through the entire process from incoming inspection of materials and equipment, through in-process control of the process parameters, through final inspection of the product before it leaves the plant. Quality control, however, does not inspect the quality into the product; this must be built into it through careful planning and processing. Quality control merely monitors it to make sure that each one of the steps leading to the reliability of the end product is carried out properly by the various functions within an organization.

Quality-control standards, or workmanship standards, must be carefully compiled for every type of assembly (Sec. 5.2). There are no universal standards possible within such a diversified industry as soldering. Setting up quality standards must be based on knowledge, data, and facts to be useful. Copying standards from other organizations is hazardous, since it may lead to poor reliability and/or inflated costs. Chapter 4 (Designing the Solder Joint) is useful not only when a new assembly is contemplated but also when existing assemblies are scrutinized and workmanship standards are set up. Specific instructions can be found in Chap. 4 for setting up the quality criteria based on design needs.

Final inspection is not the entire function of quality control. In-process...

Copyright The McGraw-Hill Companies, Inc. 2001 under license agreement with Books24x7

Products & Services
Solder
Solders include low melting point metal alloys usually in wire, powder, preform or paste forms. Solders are metal alloys with low melting points that are used to join metals together.
Brazing and Soldering Services
Brazing and soldering services use welding techniques and related processes to fabricate parts and join components.
Standards and Technical Documents
Standards and technical documents includes standards, codes, regulation, handbooks, manuals, comprehensive guides and other formal publications. Standards, codes, and regulation establish uniform specifications, procedures or technical criteria.
Welding and Fabrication Services
Welding and fabrication services provide customized metal forming and processing, typically on a contract basis. Capabilities are usually not limited to welding and fabrication, and may include design consulting, on-site operations, prototyping, and other useful industrial procedures.
Thermal Profilers
Thermal profilers are temperature instruments or recorders that provide temperature profiles for furnaces, kilns, or other continuous thermal processes.

Topics of Interest

Introduction and Documentation 5.1 Introduction This chapter is devoted to a discussion of the various unit processes of soldering, e.g., fluxing, preheating, soldering, and cleaning. The equipment...

13.8 Hand Soldering Even though mass soldering techniques have become popular due to economic reasons, hand soldering still has a great relevance. In small and medium scale manufacturing facilities,...

With conventional soldering processes, the two metal components to be joined are first brought into position and mechanically held in place. Then flux and solder are applied to the conjoined parts,...

This report will cover the process definition and components used in the pulse heated reflow soldering process. We will look in depth at the component part design criteria necessary to achieve the...

Chapter 42: DESIGN FOR SOLDERING AND SOLDERABILITY Chapter 43: SOLDER MATERIALS AND PROCESSES Chapter 44: NO-CLEAN ASSEMBLY PROCESS Chapter 45: LEAD-FREE SOLDERING Chapter 46: FLUXES AND CLEANING...