From Solving Tribology Problems in Rotating Machines

1.6 Instrumentation Details and Techniques

1.6.1 Vibration Signature and Recording System

In all the tests, vibration accelerometers were mounted in four different locations, to record radial and axial vibration signals as shown in Fig. 1.2. Two pick-ups with magnetic bases were mounted radially, one on the outer race and the other on the end shield. In addition, one pick-up with a magnetic base was mounted axially on the end shield, while one pick-up with a stud base was mounted radially on the end shield to assess the attenuation of the signal. The signals from the different pick-ups were recorded on the four-channel B&K tape recorder in acceleration mode, to carry out further detailed analysis of the signatures by using a real-time analyser in the laboratory.


Figure 1.2: Motor with instrumentation details and scheme.

1.6.2 Investigations Using the High-frequency Resonance Technique

A number of resonances can be detected by an accelerometer mounted on the bearing surface. The signal from accelerometer, after some amplification, is tape recorded for high-frequency resonance analysis at a later time. When setting up such an analysis system, the output signal from the accelerometer is directly analysed in the real-time frequency spectrum analyser. This step helps in determining the carrier (resonant) frequencies, which are being most strongly modulated by the defect frequencies. The accelerometer signals are then envelope-detected about these frequencies in order to determine which of them is the best carrier for the particular defect frequency.

Envelope Detection System

The system comprises an input amplifier, a multiplier,...

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Impact Hammers
Impact hammers are used in structural and modal analysis to determine component or system response to impacts of varying amplitude and duration. A hammer with a force transducer in its head is paired with an accelerometer on the component being tested to compare impact and response.
Piezoelectric Sensors
Piezoelectric sensors measure the electrical potential caused by applying mechanical force to a piezoelectric material. They are used in a variety of pressure-sensing applications.
Shaker Controllers
Shaker controllers are hardware/software devices that generate one or more analog drive signals that are applied to an amplifier / shaker / test device for the purpose of creating a specified vibration environment at one or more points on a test device.
Signal Conditioners
Signal conditioners provide amplification, filtering, converting, and other processes required to make sensor output suitable for reading by computer boards.
Accelerometers
Accelerometers are instruments for measuring, displaying, and analyzing acceleration and vibration.

Topics of Interest

1.7 Determination of Defect Frequencies and Energy Levels 1.7.1 Theoretical Defect frequencies at different speeds of operation were theoretically determined for the NU 330 type of bearing by...

1.2 Introduction Normal rolling-element bearings generate an easily identifiable ball or roller pass frequency when operating. Bearing defects amplify the amplitude of these frequencies. By using...

1.9 Conclusions and Recommendations Based on this study and analysis, the following major conclusions are drawn:8,9 Data brought out in this study can be used for appropriate bearing...

The experimental technique I use in the laboratory to measure the vibrational mode shapes, natural frequencies and damping parameters of baseball and softball bats is called Experimental Modal...

1.8 Results and Discussion Tables 1.2 to 1.5 and Fig. 1.4 to 1.13 show the following: In the spectrum of bearing 'A' (new), certain defect frequencies such as RW, ORDFL, RRS, IRWL appear...